摘要
连接座零件加工工艺及钻床夹具设计是包括零件加工的工艺设计、工序设计以及专用夹具的设计三部分。在工艺设计中要首先对零件进行分析,了解零件的工艺再设计出毛坯的结构,并选择好零件的加工基准,设计出零件的工艺路线;接着对零件各个工步的工序进行尺寸计算,关键是决定出各个工序的工艺装备及切削用量;然后进行专用夹具的设计,选择设计出夹具的各个组成部件,如定位元件、夹紧元件、引导元件、夹具体与机床的连接部件以及其它部件;计算出夹具定位时产生的定位误差,分析夹具结构的合理性与不足之处,并在以后设计中注意改进。
关键词:工艺,工序,切削用量,夹紧,定位,误差
Abstract
Parts a
nd fitti
ngs drilli
ng fixture desig
n process i
ncludes parts machi
ni
ng process desig
n, process desig
n, a
nd special fixture desig
n three parts. I
n the process of desig
ni
ng the parts to be the first a
nalysis to u
ndersta
nd the parts of the process re-desig
n the structure of the bla
nk, a
nd select the machi
ni
ng datum good parts, the desig
n process route parts; the
n the part of each step of the process to calculate the size of a key is to determi
ne the tech
nical equipme
nt a
nd cutti
ng the amou
nt of each process; the
n dedicated fixture desig
n, select the desig
n of the various compo
ne
nts of the fixture, such as positio
ni
ng eleme
nts, clampi
ng eleme
nts, guidi
ng eleme
nt, clamp co
n
nectio
ns a
nd machi
ne parts a
nd other compo
ne
nts; positio
ni
ng error ge
nerated whe
n calculati
ng the fixture, a
nalytical ratio
nality a
nd i
nadequacies fixture structure a
nd atte
ntio
n to improvi
ng the desig
n i
n the future. Keywords: tech
nology, processes, cutti
ng the amou
nt of clampi
ng, positio
ni
ng 目录 摘要I 一、零件的分析1 1.1零件的作用1 1.2零件的工艺分析1 二、确定生产类型1 三、确定毛坯2 3.1确定毛坯种类2 3.2确定毛坯加工余量及形状2 四、工艺规程设计2 4.1选择定位基准3 4.2制定工艺路线3 4.3机械加工余量及公差的确定4 4.3.1外圆加工表面及端面4 4.3.2两孔的加工余量6 4.3.3确定切削用量及时间定额6 五、钻床夹具设计13 5.1问题的提出13 5.2夹具的设计13 5.2.1定位基准选择13 5.2.2切削力及夹紧力计算13 5.2.3定位误差分析14 5.2.4夹紧元件的选择15 5.2.5夹具设计及操作的简要说明16 5.2.6钻床夹具的装配图见附图16 参考文献17
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nd fitti
ngs drilli
ng fixture desig
n process i
ncludes parts machi
ni
ng process desig
n, process desig
n, a
nd special fixture desig
n three parts. I
n the process of desig
ni
ng the parts to be the first a
nalysis to u
ndersta
nd the parts of the process re-desig
n the structure of the bla
nk, a
nd select the machi
ni
ng datum good parts, the desig
n process route parts; the
n the part of each step of the process to calculate the size of a key is to determi
ne the tech
nical equipme
nt a
nd cutti
ng the amou
nt of each process; the
n dedicated fixture desig
n, select the desig
n of the various compo
ne
nts of the fixture, such as positio
ni
ng eleme
nts, clampi
ng eleme
nts, guidi
ng eleme
nt, clamp co
n
nectio
ns a
nd machi
ne parts a
nd other compo
ne
nts; positio
ni
ng error ge
nerated whe
n calculati
ng the fixture, a
nalytical ratio
nality a
nd i
nadequacies fixture structure a
nd atte
ntio
n to improvi
ng the desig
n i
n the future. Keywords: tech
nology, processes, cutti
ng the amou
nt of clampi
ng, positio
ni
ng 目录 摘要I 一、零件的分析1 1.1零件的作用1 1.2零件的工艺分析1 二、确定生产类型1 三、确定毛坯2 3.1确定毛坯种类2 3.2确定毛坯加工余量及形状2 四、工艺规程设计2 4.1选择定位基准3 4.2制定工艺路线3 4.3机械加工余量及公差的确定4 4.3.1外圆加工表面及端面4 4.3.2两孔的加工余量6 4.3.3确定切削用量及时间定额6 五、钻床夹具设计13 5.1问题的提出13 5.2夹具的设计13 5.2.1定位基准选择13 5.2.2切削力及夹紧力计算13 5.2.3定位误差分析14 5.2.4夹紧元件的选择15 5.2.5夹具设计及操作的简要说明16 5.2.6钻床夹具的装配图见附图16 参考文献17
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