横向截止件的冲压工艺及模具设计-落料冲孔复合模
摘要
本设计主要对横向截止冲压模具进行设计。结合公司实际生产要求和产品的特点,在厂原有的设计上,对模具进行了改进设计。本设计对横向截止加工工艺进行了分析,得出了最佳加工方案,在充分保证零件质量与精度的前提下,选择高生产率的加工工艺,降低生产成本,从而有效地节约了材料。本设计中使用计算机软件进行了辅助设计,在保证高精度的同时简化了传统的繁琐计算过程,使设计更为便捷。
本次设计是在指导老师认真、耐心的指导下,对模具的经济性、模具的寿命、生产周期、及生产成本等指标下进行全面、仔细的分析下而进行设计的。在此,我表示衷心的感谢他们对我的教诲.
冲模是模具设计与制造专业的主要专业课程之一。它具有很强的实践性和综合性,通过学习这门课程,使我对冲压模具有了新的认识,从中也学到了不少知识,激发了我对冲压模具的爱好。
但因本人经验有限,因此很难避免的存在一些不合理之处,望各位老师批评和指正,以使我的课程设计做到合理,同时也为我走出校门步入社会打下坚实的基矗
关键词:横向截止;冲压模具;加工工艺;模具设计
Abstract
This desig
n mai
nly carries o
n the desig
n to the tra
nsverse cut-off stampi
ng mold. Combi
nedwith the actual productio
n requireme
nts of the compa
ny a
nd the characteristics of the products, the mold has bee
n improved i
n the origi
nal desig
n of the pla
nt. I
n this desig
n, the lateral cut-off processi
ng tech
nology is a
nalyzed, a
nd the best processi
ng scheme is obtai
ned. O
n the premise of fully e
nsuri
ng the quality a
nd precisio
n of the parts, the high productivity processi
ng tech
nology is selected a
nd the productio
n cost is reduced, thus the material is effectively saved. I
n this desig
n, computer software is used to carry out the auxiliary desig
n,which simplifies the traditio
nal cumbersome calculatio
n processwhile e
nsuri
ng the high precisio
n, a
nd makes the desig
n more co
nve
nie
nt. This desig
n is desig
ned u
nder the guida
nce of the teacher's careful a
nd patie
nt guida
nce to the eco
nomy of the mold, the life of the mold, the productio
n cycle, a
nd the cost of productio
n. Here, Iwould like to express my heartfelt tha
nks to them for teachi
ng me. Stampi
ng die is o
ne of the mai
n professio
nal courses of mould desig
n a
nd ma
nufacturi
ng specialty. It has a stro
ng practicality a
nd comprehe
nsive
ness. By studyi
ng this course, I have a
new u
ndersta
ndi
ng of the stampi
ng die a
nd lear
ned a lot of k
nowledge from it,which i
nspired me to love the stampi
ng die. However, because of my limited experie
nce, it isvery difficult to avoid some u
nreaso
nable places. I hope that the teachers should criticize a
nd correct them so that the desig
n of my curriculum is reaso
nable. At the same time, it also lays a solid fou
ndatio
n for me towalk out of the school a
nd step i
nto the society. Keywords: tra
nsverse cut-off; stampi
ng die; processi
ng tech
nology; die desig
n 目录 摘要I Abstract II 前言- 1- 第一章、横向截止的工艺分析- 2- 1.1.横向截止零件图- 2- 1.2.横向截止工艺分析- 2- 第二章、横向截止的工艺方案- 4- 2.1.冲压该零件,需要的基本工序和次数- 4- 第三章、必要的尺寸计算- 5- 3.1.计算毛坯尺寸- 5- 3.2.排样设计与计算- 6- 3.2.1.排样方法- 6- 3.2.2.搭边值的确定- 6- 3.2.3.送料步距与条料宽度计算- 7- 3.2.4.材料利用率及排样草图- 7- 3.3.冲裁力、压力机的选取及压力中心计算- 8- 3.3.1.冲裁力的计算- 8- 3.3.2.卸料力、推件力和顶件力- 8- 3.4.冲压设备的选择- 9- 3.5.确定模具的压力中心- 9- 3.6.冲模尺寸及公差的计算- 10- 3.6.1加工方法的确定- 10- 结束语- 12- 设计心得- 13- 致谢- 14- 参考文献- 15-
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n mai
nly carries o
n the desig
n to the tra
nsverse cut-off stampi
ng mold. Combi
nedwith the actual productio
n requireme
nts of the compa
ny a
nd the characteristics of the products, the mold has bee
n improved i
n the origi
nal desig
n of the pla
nt. I
n this desig
n, the lateral cut-off processi
ng tech
nology is a
nalyzed, a
nd the best processi
ng scheme is obtai
ned. O
n the premise of fully e
nsuri
ng the quality a
nd precisio
n of the parts, the high productivity processi
ng tech
nology is selected a
nd the productio
n cost is reduced, thus the material is effectively saved. I
n this desig
n, computer software is used to carry out the auxiliary desig
n,which simplifies the traditio
nal cumbersome calculatio
n processwhile e
nsuri
ng the high precisio
n, a
nd makes the desig
n more co
nve
nie
nt. This desig
n is desig
ned u
nder the guida
nce of the teacher's careful a
nd patie
nt guida
nce to the eco
nomy of the mold, the life of the mold, the productio
n cycle, a
nd the cost of productio
n. Here, Iwould like to express my heartfelt tha
nks to them for teachi
ng me. Stampi
ng die is o
ne of the mai
n professio
nal courses of mould desig
n a
nd ma
nufacturi
ng specialty. It has a stro
ng practicality a
nd comprehe
nsive
ness. By studyi
ng this course, I have a
new u
ndersta
ndi
ng of the stampi
ng die a
nd lear
ned a lot of k
nowledge from it,which i
nspired me to love the stampi
ng die. However, because of my limited experie
nce, it isvery difficult to avoid some u
nreaso
nable places. I hope that the teachers should criticize a
nd correct them so that the desig
n of my curriculum is reaso
nable. At the same time, it also lays a solid fou
ndatio
n for me towalk out of the school a
nd step i
nto the society. Keywords: tra
nsverse cut-off; stampi
ng die; processi
ng tech
nology; die desig
n 目录 摘要I Abstract II 前言- 1- 第一章、横向截止的工艺分析- 2- 1.1.横向截止零件图- 2- 1.2.横向截止工艺分析- 2- 第二章、横向截止的工艺方案- 4- 2.1.冲压该零件,需要的基本工序和次数- 4- 第三章、必要的尺寸计算- 5- 3.1.计算毛坯尺寸- 5- 3.2.排样设计与计算- 6- 3.2.1.排样方法- 6- 3.2.2.搭边值的确定- 6- 3.2.3.送料步距与条料宽度计算- 7- 3.2.4.材料利用率及排样草图- 7- 3.3.冲裁力、压力机的选取及压力中心计算- 8- 3.3.1.冲裁力的计算- 8- 3.3.2.卸料力、推件力和顶件力- 8- 3.4.冲压设备的选择- 9- 3.5.确定模具的压力中心- 9- 3.6.冲模尺寸及公差的计算- 10- 3.6.1加工方法的确定- 10- 结束语- 12- 设计心得- 13- 致谢- 14- 参考文献- 15-
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201958
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