摘要
本次设计内容涉及了机械制造工艺及机床夹具设计、金属切削机床、公差配合与测量等多方面的知识。
轮毂的工艺设计和车外圆的夹具设计是包括零件加工的工艺设计、工序设计以及专用夹具的设计三部分。在工艺设计中要首先对零件进行分析,了解零件的工艺再设计出毛坯的结构,并选择好零件的加工基准,设计出零件的工艺路线;接着对零件各个工步的工序进行尺寸计算,关键是决定出各个工序的工艺装备及切削用量;然后进行专用夹具的设计,选择设计出夹具的各个组成部件,如定位元件、夹紧元件、引导元件、夹具体与机床的连接部件以及其它部件;计算出夹具定位时产生的定位误差,分析夹具结构的合理性与不足之处,并在以后设计中注意改进。
关键词:轮毂;工艺;车外圆;夹具设计;切削用量;夹紧;定位
Abstract
This desig
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n, desig
n the special fixture, select a
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nd deficie
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nalyzed, a
nd the improveme
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n the future desig
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ntio
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ng 目录 摘要I Abstract II 第1章绪论1 1.1前言1 1.2机械加工工艺规程制订1 1.3机械加工工艺规程的组成1 1.4制订机械加工工艺规程的原始资料2 第2章零件的分析3 2.1零件的作用3 2.2零件的工艺分析3 第3章工艺规程设计4 3.1确定毛坯的制造形式4 3.2基面的选择4 3.3制订工艺路线5 3.4机械加工余量的确定7 3.6确定切削用量及基本工时8 第4章车床夹具设计30 4.1问题的提出30 4.2定位基准的选择30 4.3定位元件的设计30 4.4定位误差分析30 4.5切削力的计算与夹紧力分析31 4.6夹具设计及操作简要说明31 谢辞32 参考文献33
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n co
nte
nt i
nvolves the mecha
nical ma
nufacturi
ng process a
nd fixture desig
n, metal cutti
ng machi
ne, tolera
nce a
nd measureme
nt a
nd other aspects of k
nowledge. The process desig
n of thewheel hub a
nd the fixture desig
n of the outer circle of thevehicle i
nclude the process desig
n of the parts processi
ng, the process desig
n a
nd the desig
n of the special fixture. I
n the process desig
n,we should first a
nalyze the parts, u
ndersta
nd the process of the parts, the
n desig
n the structure of the bla
nk, a
nd select the processi
ng be
nchmark of the parts, a
nd desig
n the process route of the parts; the
n calculate the size of eachworki
ng step of the part, the key is to determi
ne the process equipme
nt a
nd cutti
ng amou
nt of each process; the
n, desig
n the special fixture, select a
nd desig
n the fixture The positio
ni
ng error is calculated, the ratio
nality a
nd deficie
ncy of the fixture structure are a
nalyzed, a
nd the improveme
nt i
n the future desig
n is paid atte
ntio
n to. Keywords:wheel hub; process; tur
ni
ng excircle; fixture desig
n; cutti
ng parameters; clampi
ng; positio
ni
ng 目录 摘要I Abstract II 第1章绪论1 1.1前言1 1.2机械加工工艺规程制订1 1.3机械加工工艺规程的组成1 1.4制订机械加工工艺规程的原始资料2 第2章零件的分析3 2.1零件的作用3 2.2零件的工艺分析3 第3章工艺规程设计4 3.1确定毛坯的制造形式4 3.2基面的选择4 3.3制订工艺路线5 3.4机械加工余量的确定7 3.6确定切削用量及基本工时8 第4章车床夹具设计30 4.1问题的提出30 4.2定位基准的选择30 4.3定位元件的设计30 4.4定位误差分析30 4.5切削力的计算与夹紧力分析31 4.6夹具设计及操作简要说明31 谢辞32 参考文献33
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