连接板冲压成形工艺及模具设计
摘要
压力,使其产生分离或塑性变形,从而获得所需零件的一种压力加工方法。弯曲是将板料、棒料、管材和型材弯曲成一定角度和形状的冲压成形工序。本文主要研究工作:利用连接板特征之间的关系建立级进模排样设计模型,引入冲压冲压是利用安装在冲压设备(主要是压力机)上的模具对材料施加排样设计原则;进一步将连接板的形状特征应用于模具结构设计中,建立模具模型,进行模具工艺设计和结构设计,从而确定总体的模具形式;模具投入制造后,可能在制造和生产调试过程中表现出设计的不足和错误,通过总结概括这些问题,可以进行修正工艺设计和模具结构设计,或增加新的工艺规则,为以后的模具设计提供宝贵的经验。
关键词:冲压连接板模具
Co
n
necti
ng plate stampi
ng tech
nologya
nd die desig
n Abstract Stampi
ng is i
nstalled i
n the use of stampi
ng equipme
nt(mai
nlypress)o
n the mold to exert pressure o
n the materials to produce plastic deformatio
n or separatio
n,to obtai
n the
necessarycompo
ne
nts of a pressure processi
ng methods.Sheet metal be
ndi
ng is,bar,pipe-be
ndi
ng a
nd profiles some perspective a
nd shape of the stampi
ng process.The use of steel parts to establish the relatio
nship betwee
n the characteristics of the Progressive Die layout desig
n models,such as pu
nchi
ngwith layout desig
n pri
nciples; further steel compo
ne
nts used i
n the shape of die structure desig
n,create a model die,die desig
n a
nd tech
nologyStructural desig
n,to determi
ne the overall form of the mold; Die i
n ma
nufacturi
ng,maybe i
n the ma
nufacturi
ng a
nd productio
n process of debuggi
ng demo
nstrated the i
nadequacies a
nd errors i
n desig
n,through the speech summed up these problems,that ca
n process desig
n a
nd die structure desig
n,
newor i
ncreased Tech
nologyrules,the die desig
n for the future provide avaluable experie
nce. Keywords: stampi
ng Co
n
necti
ng plate mould 目录 1绪论1 1.1现状1 1.2模具的未来发展趋势1 2冲压件工艺性分析及冲裁方案的确定3 3主要设计计算5 3.1排样方案的确定及计算5 3.2冲压力的计算7 3.3压力中心的确定及相关计算8 3.4工作零件刃口尺寸计算8 4模具总体设计10 4.1模具类型的选择10 4.2定位方式的选择10 4.3卸料﹑出件、导向方式的选择11 5工作零部件的设计12 5.1凸模的设计12 5.2凹模的设计13 6模具材料的选用及其它零部件的设计15 6.1模具材料的选用15 6.2卸料板及卸料部件的设计16 6.3模架及其他零部件的设计17 7设备的校核18 8模具的装配和冲裁模具的试冲19 8.1模具的装配19 8.2冲裁模具的试冲20 总结22 致谢23 参考文献24
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n
necti
ng plate stampi
ng tech
nologya
nd die desig
n Abstract Stampi
ng is i
nstalled i
n the use of stampi
ng equipme
nt(mai
nlypress)o
n the mold to exert pressure o
n the materials to produce plastic deformatio
n or separatio
n,to obtai
n the
necessarycompo
ne
nts of a pressure processi
ng methods.Sheet metal be
ndi
ng is,bar,pipe-be
ndi
ng a
nd profiles some perspective a
nd shape of the stampi
ng process.The use of steel parts to establish the relatio
nship betwee
n the characteristics of the Progressive Die layout desig
n models,such as pu
nchi
ngwith layout desig
n pri
nciples; further steel compo
ne
nts used i
n the shape of die structure desig
n,create a model die,die desig
n a
nd tech
nologyStructural desig
n,to determi
ne the overall form of the mold; Die i
n ma
nufacturi
ng,maybe i
n the ma
nufacturi
ng a
nd productio
n process of debuggi
ng demo
nstrated the i
nadequacies a
nd errors i
n desig
n,through the speech summed up these problems,that ca
n process desig
n a
nd die structure desig
n,
newor i
ncreased Tech
nologyrules,the die desig
n for the future provide avaluable experie
nce. Keywords: stampi
ng Co
n
necti
ng plate mould 目录 1绪论1 1.1现状1 1.2模具的未来发展趋势1 2冲压件工艺性分析及冲裁方案的确定3 3主要设计计算5 3.1排样方案的确定及计算5 3.2冲压力的计算7 3.3压力中心的确定及相关计算8 3.4工作零件刃口尺寸计算8 4模具总体设计10 4.1模具类型的选择10 4.2定位方式的选择10 4.3卸料﹑出件、导向方式的选择11 5工作零部件的设计12 5.1凸模的设计12 5.2凹模的设计13 6模具材料的选用及其它零部件的设计15 6.1模具材料的选用15 6.2卸料板及卸料部件的设计16 6.3模架及其他零部件的设计17 7设备的校核18 8模具的装配和冲裁模具的试冲19 8.1模具的装配19 8.2冲裁模具的试冲20 总结22 致谢23 参考文献24
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