齿轮泵体的工艺规程及夹具设计
[摘要]本次设计内容涉及了机械制造工艺及机床夹具设计、金属切削机床、公差配合与测量等多方面的知识。
齿轮泵体加工工艺规程及其铣端面的工装的夹具设计是包括零件加工的工艺设计、工序设计以及专用夹具的设计三部分。在工艺设计中要首先对零件进行分析,了解零件的工艺再设计出毛坯的结构,并选择好零件的加工基准,设计出零件的工艺路线;接着对零件各个工步的工序进行尺寸计算,关键是决定出各个工序的工艺装备及切削用量;然后进行专用夹具的设计,选择设计出夹具的各个组成部件,如定位元件、夹紧元件、引导元件、夹具体与机床的连接部件以及其它部件;计算出夹具定位时产生的定位误差,分析夹具结构的合理性与不足之处,并在以后设计中注意改进。
关键词:工艺、工序、切削用量、夹紧、定位、误差。
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nd fixture desig
n [ABSTRCT]This desig
n co
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nufacture craft a
nd the e
ngi
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n gear box body compo
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ng the tech
nological desig
n, the worki
ng procedure desig
n as well as the u
nit clamp desig
n three parts. Must first carry o
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nalysis i
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nts, u
nderstood the compo
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nts the processi
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nts the craft route; After that is carryi
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ne
nts each labor step of worki
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nit clamp the desig
n, the choice desig
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nalyzes the jig structure the ratio
nality a
nd the deficie
ncy, a
nd will desig
n i
n later pays atte
ntio
n to the improveme
nt. Keywords: The craft, the worki
ng procedure, the cutti
ng specificatio
ns, clamp, the localizatio
n, the error 目录 序言1 一零件的分析2 1.1零件的作用2 1.2零件的工艺分析2 二拟定加工工艺路线4 2.1基准的选择4 2.1.2粗基准选择4 2.1.2精基准的选择4 2.2制定工艺路线5 三.毛坯的确定8 3.1确定毛坯的制造形式8 3.2毛坯形状及尺寸8 四零件加工工序设计10 4.1工序1设计10 4.2工序2设计10 4.3工序3设计10 4.4工序4设计11 4.5工序5设计12 4.6工序6设计13 4.7工序7设计16 4.8工序8设计17 4.9工序9设计18 4.10工序10设计18 五、夹具设计20 5.1问题的提出20 5.2定位基准的选择20 5.3切削力及夹紧力计算20 5.4定位误差分析22 5.5夹具设计及操作简要说明23 总结24 致谢26 参考文献27
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ne a
nd fixture desig
n [ABSTRCT]This desig
n co
nte
nt has i
nvolved the machi
ne ma
nufacture craft a
nd the e
ngi
ne bed jig desig
n, the metal-cutti
ng machi
ne tool, the commo
n differe
nce coordi
natio
n a
nd the survey a
nd so o
n the various k
nowledge. The reductio
n gear box body compo
ne
nts tech
nological process a
nd its the processi
ng hole jig desig
n is i
ncludes the compo
ne
nts processi
ng the tech
nological desig
n, the worki
ng procedure desig
n as well as the u
nit clamp desig
n three parts. Must first carry o
n the a
nalysis i
n the tech
nological desig
n to the compo
ne
nts, u
nderstood the compo
ne
nts the craft redesig
ns the semi fi
nished materials the structure, a
nd chooses the good compo
ne
nts the processi
ng datum, desig
ns the compo
ne
nts the craft route; After that is carryi
ng o
n the size computatio
n to a compo
ne
nts each labor step of worki
ng procedure, the key is decides each worki
ng procedure the craft equipme
nt a
nd the cutti
ng specificatio
ns; The
n carries o
n the u
nit clamp the desig
n, the choice desig
ns the jig each compositio
n part, like locates the part, clamps the part, guides the part, to clamp co
ncrete a
nd the e
ngi
ne bed co
n
nectio
n part as well as other parts; Positio
n error which calculates the jig locates whe
n produces, a
nalyzes the jig structure the ratio
nality a
nd the deficie
ncy, a
nd will desig
n i
n later pays atte
ntio
n to the improveme
nt. Keywords: The craft, the worki
ng procedure, the cutti
ng specificatio
ns, clamp, the localizatio
n, the error 目录 序言1 一零件的分析2 1.1零件的作用2 1.2零件的工艺分析2 二拟定加工工艺路线4 2.1基准的选择4 2.1.2粗基准选择4 2.1.2精基准的选择4 2.2制定工艺路线5 三.毛坯的确定8 3.1确定毛坯的制造形式8 3.2毛坯形状及尺寸8 四零件加工工序设计10 4.1工序1设计10 4.2工序2设计10 4.3工序3设计10 4.4工序4设计11 4.5工序5设计12 4.6工序6设计13 4.7工序7设计16 4.8工序8设计17 4.9工序9设计18 4.10工序10设计18 五、夹具设计20 5.1问题的提出20 5.2定位基准的选择20 5.3切削力及夹紧力计算20 5.4定位误差分析22 5.5夹具设计及操作简要说明23 总结24 致谢26 参考文献27
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