摘要
谐波齿轮传动是20世纪50年代发展起来的一种靠柔性齿轮原理来传动的新的传动型式。我国从60年代初开始研制,主要是在科研机构与高校进行,多年来得到了很大的发展。它具有体积小、重量轻、传动比大、精度高等特点,目前被广泛应用在航空航天、仪器仪表、机器人、雷达等需要精密定位的领域。不同于一般的齿轮传动,谐波齿轮传动的扭转刚度具有明显的非线性特性。目前,我们需要研发一种小体积、长寿命、高承载能力谐波齿轮减速器,对传动装置的可靠性、重量、体积、回差、扭转刚度及动态性能等均提出了很高要求。我国现有的杯形柔轮谐波齿轮传动装置,轴向尺寸大,不能满足安装空间的要求;现有的短筒杯形柔轮谐波齿轮传动装置,虽然轴向尺寸较小,但不可避免地带来了应力急剧增加的问题,导致其承载能力不高;因有柔性轴承的存在,导致其成本高和寿命短。
本设计根据谐波齿轮传动的基本理论,建立谐波齿轮减速器虚拟样机模型;对谐波齿轮关键零部件进行强度校核。通过本课题可以了解谐波齿轮传动的更多特点,更多地去研究和创新。
关键词:谐波齿轮减速器,双波发生器,柔轮,钢轮,传动装置
Abstract
Harmo
nic drive is developed i
n the 20th ce
ntury, a 50's by the pri
nciple of flexible gear tra
nsmissio
n to drive the
new type. Chi
na started to develop from the early 60s, mai
nly i
n the co
nduct of scie
ntific research i
nstitutio
ns a
nd u
niversities, For ma
ny years obtai
ned the very big developme
nt. It has the volume to be you
ng, the weight is light, the velocity ratio is big, the precisio
n higher characteristic, widely is applied at prese
nt the domai
n which i
n the aerospace, the i
nstrume
nts a
nd meters, the robot, the radar a
nd so o
n
needs to locate precisely. U
nlike most of the gear tra
nsmissio
n, the overto
ne gear drive torsio
nal rigidity has the obvious
no
nli
near respo
nse. At prese
nt, we
need to research a
nd develop o
ne ki
nd of small volume, the lo
ng life, the high beari
ng capacity overto
ne speed reducer gear, to tra
nsmissio
n device's reliability, the weight, the volume, retur
ned to the differe
nce, the torsio
nal rigidity a
nd the dy
namic property a
nd so o
n proposed requested very high. Our cou
ntry existi
ng cup-shaped hexible gear overto
ne tooth gear, the axial size is big, ca
n
not satisfy the i
nstallme
nt space the request; Existi
ng short tube cup-shaped hexible gear overto
ne tooth gear, although the axial size is small, but has brought the stress sharp growth questio
n i
nevitably, causes its beari
ng capacity
not to be high; Because has the flexible beari
ng's existe
nce, causes its cost to be high a
nd the life is short. The desig
n accordi
ng to the basic theory of the harmo
nic gear drive, the establishme
nt of the harmo
nic gear reducer virtual prototype model; stre
ngth check of the key compo
ne
nts of the harmo
nic gear. By the subject ca
n lear
n about the characteristics of the harmo
nic gear more a
nd more research a
nd i
n
novatio
n, 【Key word】Harmo
nic gear reducer, double-wave ge
nerator, soft wheels, steel wheels, geari
ng 目录 摘要I Abstract II 目录III 第1章前言1 1.1谐波传动的应用1 1.2谐波传动的国内发展现状及趋势2 1.3谐波传动的国外发展现状及趋势2 第2章谐波齿轮传动概述5 2.1谐波齿轮的传动原理5 2.2谐波齿轮的传动特点6 2.3谐波齿轮传动的应用9 2.4谐波齿轮传动的分类及结构形式12 第3章谐波齿轮传动的设计计算13 3.1传动结构形式的选择13 3.2几何参数的计算13 3.3啮合参数的计算14 3.4凸轮波发生器及薄壁轴承的计算16 3.5材料的选择及柔轮的加工工艺17 3.6承载能力的计算18 3.6.1柔轮齿面的接触强度计算18 3.6.2柔轮疲劳强度的计算19 3.7传动效率的计算20 第4章谐波齿轮减速器的结构设计22 4.1谐波减速器的结构尺寸22 4.2轴承的选用23 4.3谐波减速器的润滑与密封23 总结24 致谢25 参考文献26
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nic drive is developed i
n the 20th ce
ntury, a 50's by the pri
nciple of flexible gear tra
nsmissio
n to drive the
new type. Chi
na started to develop from the early 60s, mai
nly i
n the co
nduct of scie
ntific research i
nstitutio
ns a
nd u
niversities, For ma
ny years obtai
ned the very big developme
nt. It has the volume to be you
ng, the weight is light, the velocity ratio is big, the precisio
n higher characteristic, widely is applied at prese
nt the domai
n which i
n the aerospace, the i
nstrume
nts a
nd meters, the robot, the radar a
nd so o
n
needs to locate precisely. U
nlike most of the gear tra
nsmissio
n, the overto
ne gear drive torsio
nal rigidity has the obvious
no
nli
near respo
nse. At prese
nt, we
need to research a
nd develop o
ne ki
nd of small volume, the lo
ng life, the high beari
ng capacity overto
ne speed reducer gear, to tra
nsmissio
n device's reliability, the weight, the volume, retur
ned to the differe
nce, the torsio
nal rigidity a
nd the dy
namic property a
nd so o
n proposed requested very high. Our cou
ntry existi
ng cup-shaped hexible gear overto
ne tooth gear, the axial size is big, ca
n
not satisfy the i
nstallme
nt space the request; Existi
ng short tube cup-shaped hexible gear overto
ne tooth gear, although the axial size is small, but has brought the stress sharp growth questio
n i
nevitably, causes its beari
ng capacity
not to be high; Because has the flexible beari
ng's existe
nce, causes its cost to be high a
nd the life is short. The desig
n accordi
ng to the basic theory of the harmo
nic gear drive, the establishme
nt of the harmo
nic gear reducer virtual prototype model; stre
ngth check of the key compo
ne
nts of the harmo
nic gear. By the subject ca
n lear
n about the characteristics of the harmo
nic gear more a
nd more research a
nd i
n
novatio
n, 【Key word】Harmo
nic gear reducer, double-wave ge
nerator, soft wheels, steel wheels, geari
ng 目录 摘要I Abstract II 目录III 第1章前言1 1.1谐波传动的应用1 1.2谐波传动的国内发展现状及趋势2 1.3谐波传动的国外发展现状及趋势2 第2章谐波齿轮传动概述5 2.1谐波齿轮的传动原理5 2.2谐波齿轮的传动特点6 2.3谐波齿轮传动的应用9 2.4谐波齿轮传动的分类及结构形式12 第3章谐波齿轮传动的设计计算13 3.1传动结构形式的选择13 3.2几何参数的计算13 3.3啮合参数的计算14 3.4凸轮波发生器及薄壁轴承的计算16 3.5材料的选择及柔轮的加工工艺17 3.6承载能力的计算18 3.6.1柔轮齿面的接触强度计算18 3.6.2柔轮疲劳强度的计算19 3.7传动效率的计算20 第4章谐波齿轮减速器的结构设计22 4.1谐波减速器的结构尺寸22 4.2轴承的选用23 4.3谐波减速器的润滑与密封23 总结24 致谢25 参考文献26
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