自动封箱机设计
摘要:自动封箱机是一种用作为纸箱封口加工设备,其具有结构简单,生产效率高,使用稳定性好,操作非常简单,维护保养和清洁便捷、适用范围广等特点。广泛应用于食品包装、烟草包装、汽车包装、线缆包装等多种产品的包装。一直以来都非常受企业青睐的。但是传统的人工封箱效果不是太理想,需要多次封口才能完成一个纸箱的封装,封装效率低,成本高,接着前辈设计自动封箱机,但在使用自动封箱机的过程中缺少多面封箱且不能应用于多规格纸箱,为了提高封口效率和扩大使用范围,为了能减轻工作人员劳动负担,为了提高自动封箱机的工作性能,于是设计了此款机器。本机器使用电动机直接驱动带轮,然后带轮驱动传送带,传送带将运动和转矩传递到纸箱,以带动纸箱向前运动,通过四杆机构将胶带粘结于纸箱上,继而完成纸箱的封装。
关键词:封箱机;四杆机构;电动机;
Desig
n of Automatic Box Sealer Abstract:Automatic carto
n seali
ng machi
ne is a ki
nd of carto
n seali
ng processi
ng equipme
nt, which has the characteristics of simple structure, high productio
n efficie
ncy, good use stability, very simple operatio
n, co
nve
nie
nt mai
nte
na
nce a
nd clea
ni
ng, wide applicatio
n ra
nge a
nd so o
n. Widely used i
n food packagi
ng, tobacco packagi
ng, automotive packagi
ng, cable packagi
ng a
nd other products packagi
ng. It has always bee
n very popular with compa
nies. However, the effect of traditio
nal ma
nual seali
ng is
not ideal. It requires multiple seali
ngs to complete the packagi
ng of a carto
n. The packagi
ng efficie
ncy is low a
nd the cost is high. The
n the predecessors desig
ned automatic seali
ng machi
nes, but they lacked multi-sided seali
ng i
n the process of usi
ng automatic seali
ng machi
nes. I
n order to improve the seali
ng efficie
ncy a
nd expa
nd the scope of use, i
n order to reduce the labor burde
n of the staff, a
nd to improve the worki
ng performa
nce of the automatic seali
ng machi
ne, this machi
ne was desig
ned. This machi
ne uses a motor to directly drive the pulley, a
nd the
n the pulley drives the co
nveyor belt. The co
nveyor belt tra
nsfers the motio
n a
nd torque to the carto
n to drive the carto
n forward. The tape is adhered to the carto
n through the four-bar mecha
nism, a
nd the
n the carto
n is packaged. Key words:seali
ng machi
ne; four-bar mecha
nism; motor; 目录 摘要I Abstract II 1绪论1 1.1课题研究背景及意义1 1.2自动封箱机应用研究现状1 1.2.1国内研究现状1 1.2.2国外研究现状2 1.3本课题研究内容3 2自动封箱机总体设计4 2.1结构的总体设计4 2.2传动方案论证4 2.2.1气压传动的优缺点4 2.2.2液压传动的优缺点5 2.2.3机械传动优缺点5 2.2.4传动方案的选择6 2.3电动机选择方案论证6 2.3.1电机选择6 2.4封箱原理的论证7 2.4.1涂胶封箱的优缺点7 2.4.2胶带封箱的优缺点7 2.5各部分功能介绍8 3关键零部件的设计9 3.1升降器设计10 3.1.1丝杠的设计11 3.1.2螺纹块的设计11 3.2压箱器的设计13 3.3封装装置及切割装置的设计13 3.3.1封箱装置结构图设计13 3.3.2切割装置结构图设计15 3.3.3刀片的设计16 3.4工作台的设计17 3.4.1工作台高度调节装置设计18 3.4.2调节侧面传动结构宽度18 3.4.3辊轮的安装与固定20 3.4.4链条及链轮的设计21 3.5侧面传动机构设计22 3.5.1传送带的选择22 3.5.2带的设计计算22 3.6带轮设计23 3.7螺纹轴的设计及校核24 3.7.1螺纹轴设计24 3.7.2螺纹轴的校核25 3.8键的选择26 3.9定位原件的选择26 4电机选型27 4.1选型原则27 4.2电机选型校核27 5控制系统的设计28 总结30 参考文献31 致谢32 1绪论 1.1课题研究背景及意义 自动封箱机是较为通用的用于物品封箱的设备;因为它结构简单,容易操作,维护方便、封装效率高、封装效果佳、能降低生产成本、能降低劳动强度等特点,得到许多企业家的青睐。因此被广泛应用于食品包装、百货包装、化工药品包装等,它基本都被应用到各种行业产品包装。它是一种非常好的封装设备。然而随着科学技术的不断向前发展,传统的人工封箱由于各方面的缺点而渐渐被自动封箱机所替代。希望通过
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n of Automatic Box Sealer Abstract:Automatic carto
n seali
ng machi
ne is a ki
nd of carto
n seali
ng processi
ng equipme
nt, which has the characteristics of simple structure, high productio
n efficie
ncy, good use stability, very simple operatio
n, co
nve
nie
nt mai
nte
na
nce a
nd clea
ni
ng, wide applicatio
n ra
nge a
nd so o
n. Widely used i
n food packagi
ng, tobacco packagi
ng, automotive packagi
ng, cable packagi
ng a
nd other products packagi
ng. It has always bee
n very popular with compa
nies. However, the effect of traditio
nal ma
nual seali
ng is
not ideal. It requires multiple seali
ngs to complete the packagi
ng of a carto
n. The packagi
ng efficie
ncy is low a
nd the cost is high. The
n the predecessors desig
ned automatic seali
ng machi
nes, but they lacked multi-sided seali
ng i
n the process of usi
ng automatic seali
ng machi
nes. I
n order to improve the seali
ng efficie
ncy a
nd expa
nd the scope of use, i
n order to reduce the labor burde
n of the staff, a
nd to improve the worki
ng performa
nce of the automatic seali
ng machi
ne, this machi
ne was desig
ned. This machi
ne uses a motor to directly drive the pulley, a
nd the
n the pulley drives the co
nveyor belt. The co
nveyor belt tra
nsfers the motio
n a
nd torque to the carto
n to drive the carto
n forward. The tape is adhered to the carto
n through the four-bar mecha
nism, a
nd the
n the carto
n is packaged. Key words:seali
ng machi
ne; four-bar mecha
nism; motor; 目录 摘要I Abstract II 1绪论1 1.1课题研究背景及意义1 1.2自动封箱机应用研究现状1 1.2.1国内研究现状1 1.2.2国外研究现状2 1.3本课题研究内容3 2自动封箱机总体设计4 2.1结构的总体设计4 2.2传动方案论证4 2.2.1气压传动的优缺点4 2.2.2液压传动的优缺点5 2.2.3机械传动优缺点5 2.2.4传动方案的选择6 2.3电动机选择方案论证6 2.3.1电机选择6 2.4封箱原理的论证7 2.4.1涂胶封箱的优缺点7 2.4.2胶带封箱的优缺点7 2.5各部分功能介绍8 3关键零部件的设计9 3.1升降器设计10 3.1.1丝杠的设计11 3.1.2螺纹块的设计11 3.2压箱器的设计13 3.3封装装置及切割装置的设计13 3.3.1封箱装置结构图设计13 3.3.2切割装置结构图设计15 3.3.3刀片的设计16 3.4工作台的设计17 3.4.1工作台高度调节装置设计18 3.4.2调节侧面传动结构宽度18 3.4.3辊轮的安装与固定20 3.4.4链条及链轮的设计21 3.5侧面传动机构设计22 3.5.1传送带的选择22 3.5.2带的设计计算22 3.6带轮设计23 3.7螺纹轴的设计及校核24 3.7.1螺纹轴设计24 3.7.2螺纹轴的校核25 3.8键的选择26 3.9定位原件的选择26 4电机选型27 4.1选型原则27 4.2电机选型校核27 5控制系统的设计28 总结30 参考文献31 致谢32 1绪论 1.1课题研究背景及意义 自动封箱机是较为通用的用于物品封箱的设备;因为它结构简单,容易操作,维护方便、封装效率高、封装效果佳、能降低生产成本、能降低劳动强度等特点,得到许多企业家的青睐。因此被广泛应用于食品包装、百货包装、化工药品包装等,它基本都被应用到各种行业产品包装。它是一种非常好的封装设备。然而随着科学技术的不断向前发展,传统的人工封箱由于各方面的缺点而渐渐被自动封箱机所替代。希望通过
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