全自动剥蒜机结构设计及三维建模
摘要
大蒜是我国的主要调味品之一,人们日常使用较大,但是薄薄的蒜皮和蒜仁粘合紧密,蒜皮又很光滑,剥起来非常费事。目前大部分食堂、饭店的大蒜分办脱皮工作都是手工完成的。另外在很多地方,特别是我国北方,还需要用到蒜片和蒜泥。这些工作费时、费力、效率低、且工作环境差。多功能自动剥蒜机能实现大蒜分办、脱皮、切片、和捣蒜泥等功能,存在很好的市场前景,具有较高的推广应用价值。
多功能自动剥蒜机能实现大蒜分办、脱皮、切片、和捣蒜泥等功能。分瓣剥皮装置带轮I带动滚筒I和滚筒II转动,将大蒜吞噬,由于两滚筒之间的缝隙比大蒜小,故并通过的大蒜会被滚筒挤压出蒜瓣,其中蒜皮通过风机吸走。切片机构有下列几个机构组成:刀盘旋转传动系统,刀盘径向固定和刀盘轴向调整,剪切形状通过改变送料口的形状来调整,剪切宽度的调整实际上就是对机架的距离调整。使用220V家用单相电供电,切片可任意调节厚薄,切片功效高。捣蒜泥装置的组成主要包括三大机构:驱动机构,送料机构,输送机构,驱动机构的主要作用是利用电机驱动带传动从而使捣蒜泥机构工作驱动机构主要由电机,皮带轮,减速器,机架等组成。送料机构的主要作用是将大蒜输送到输送机构,并在前端挤压大蒜。
关键词:多功能自动剥蒜机,分瓣剥皮装置,切片机构,捣蒜泥装置
Structure desig
n a
nd 3D modeli
ng of automatic garlic peeler Abstract Garlic is o
ne of the mai
n co
ndime
nts i
n our cou
ntry. People use it i
n daily life, but the thi
n garlic ski
n a
nd the garlic ker
nel are closely bou
nd, a
nd the garlic ski
n is very smooth, so it is very difficult to peel. At prese
nt, most of the garlic peeli
ng work i
n ca
ntee
ns a
nd restaura
nts is do
ne by ha
nd. I
n additio
n, i
n ma
ny places, especially i
n the
north of Chi
na, garlic slices a
nd mashed garlic are also
needed. These jobs are time-co
nsumi
ng, laborious, i
nefficie
nt a
nd work e
nviro
nme
nt is poor. The multi-fu
nctio
n automatic garlic peeli
ng machi
ne ca
n realize the fu
nctio
ns of garlic separatio
n, peeli
ng, slici
ng, a
nd mashi
ng. The utility model has the fu
nctio
ns of multi-fu
nctio
nal automatic garlic peeli
ng, which ca
n realize the fu
nctio
ns of dividi
ng, peeli
ng, slici
ng a
nd mashi
ng garlic. The belt pulley I of the split peeli
ng device drives the rotatio
n of the drum I a
nd the drum II to swallow up the garlic. Because the gap betwee
n the two drums is smaller tha
n that of the garlic, the garlic that passes through the two drums will be squeezed out by the drum, a
nd the garlic will be absorbed by the fa
n. The slici
ng mecha
nism is composed of the followi
ng mecha
nisms: the rotati
ng tra
nsmissio
n system of the cutter head, the radial fixatio
n of the cutter head a
nd the axial adjustme
nt of the cutter head. The shear shape is adjusted by cha
ngi
ng the shape of the feedi
ng port. The adjustme
nt of the shear width is actually the adjustme
nt of the dista
nce of the rack. Usi
ng 220V household si
ngle-phase electric power supply, slice ca
n adjust thick
ness arbitrarily, slice efficie
ncy is high. The mai
n fu
nctio
n of the drivi
ng mecha
nism is to use the motor to drive the belt so that the drivi
ng mecha
nism is mai
nly composed of motor, pulley, reducer, frame, etc. The mai
n fu
nctio
n of the feedi
ng mecha
nism is to tra
nsport the garlic to the co
nveyi
ng mecha
nism a
nd extrude the garlic at the fro
nt e
nd. Keywords: multifu
nctio
nal automatic garlic peeler,split peeli
ng device,slici
ng mecha
nism,mashi
ng device 目录 第1章绪论1 1.1研究现状1 1.2发展趋势1 第2章总体结构设计2 第3章分瓣剥皮装置设计4 3.1整体设计5 3.2动力源以及传动比的选择5 3.3皮带轮I的设计6 3.4按齿面接触疲劳强度设计6 第4章切片装置设计8 4.1切片机构整体设计8 4.2总体传动比的确定及传动比的分配8 4.3确定各轴转速、转矩9 4.3.1转速计算9 4.3.2转矩的计算9 4.4驱动电机的校核10 4.5齿轮传动的设计14 4.5.1选定齿轮类型﹑精度等级﹑材料及齿数14 4.5.2按齿面接触疲劳强度计算14 第5章捣蒜泥装置设计17 5.1机械结构设计17 5.2捣蒜泥机构绞笼的设计17 5.2.1螺旋叶片的原材料18 5.2.2叶片螺旋轴的直径18 5.2.3螺旋节距18 5.3齿轮传动设计19 5.3.1选择材料19 5.3.2结合实际进行强度计算19 5.3.3关于齿面强度的详细计算校核21 5.3.4校核齿根的强度22 5.3.5计算大齿轮的齿轮及齿轮副精度的检验项目23 5.4关于轴的详细设计24 5.5联轴器的设计25 第6章SolidWorks三维建模27 参考文献30 谢辞32
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n a
nd 3D modeli
ng of automatic garlic peeler Abstract Garlic is o
ne of the mai
n co
ndime
nts i
n our cou
ntry. People use it i
n daily life, but the thi
n garlic ski
n a
nd the garlic ker
nel are closely bou
nd, a
nd the garlic ski
n is very smooth, so it is very difficult to peel. At prese
nt, most of the garlic peeli
ng work i
n ca
ntee
ns a
nd restaura
nts is do
ne by ha
nd. I
n additio
n, i
n ma
ny places, especially i
n the
north of Chi
na, garlic slices a
nd mashed garlic are also
needed. These jobs are time-co
nsumi
ng, laborious, i
nefficie
nt a
nd work e
nviro
nme
nt is poor. The multi-fu
nctio
n automatic garlic peeli
ng machi
ne ca
n realize the fu
nctio
ns of garlic separatio
n, peeli
ng, slici
ng, a
nd mashi
ng. The utility model has the fu
nctio
ns of multi-fu
nctio
nal automatic garlic peeli
ng, which ca
n realize the fu
nctio
ns of dividi
ng, peeli
ng, slici
ng a
nd mashi
ng garlic. The belt pulley I of the split peeli
ng device drives the rotatio
n of the drum I a
nd the drum II to swallow up the garlic. Because the gap betwee
n the two drums is smaller tha
n that of the garlic, the garlic that passes through the two drums will be squeezed out by the drum, a
nd the garlic will be absorbed by the fa
n. The slici
ng mecha
nism is composed of the followi
ng mecha
nisms: the rotati
ng tra
nsmissio
n system of the cutter head, the radial fixatio
n of the cutter head a
nd the axial adjustme
nt of the cutter head. The shear shape is adjusted by cha
ngi
ng the shape of the feedi
ng port. The adjustme
nt of the shear width is actually the adjustme
nt of the dista
nce of the rack. Usi
ng 220V household si
ngle-phase electric power supply, slice ca
n adjust thick
ness arbitrarily, slice efficie
ncy is high. The mai
n fu
nctio
n of the drivi
ng mecha
nism is to use the motor to drive the belt so that the drivi
ng mecha
nism is mai
nly composed of motor, pulley, reducer, frame, etc. The mai
n fu
nctio
n of the feedi
ng mecha
nism is to tra
nsport the garlic to the co
nveyi
ng mecha
nism a
nd extrude the garlic at the fro
nt e
nd. Keywords: multifu
nctio
nal automatic garlic peeler,split peeli
ng device,slici
ng mecha
nism,mashi
ng device 目录 第1章绪论1 1.1研究现状1 1.2发展趋势1 第2章总体结构设计2 第3章分瓣剥皮装置设计4 3.1整体设计5 3.2动力源以及传动比的选择5 3.3皮带轮I的设计6 3.4按齿面接触疲劳强度设计6 第4章切片装置设计8 4.1切片机构整体设计8 4.2总体传动比的确定及传动比的分配8 4.3确定各轴转速、转矩9 4.3.1转速计算9 4.3.2转矩的计算9 4.4驱动电机的校核10 4.5齿轮传动的设计14 4.5.1选定齿轮类型﹑精度等级﹑材料及齿数14 4.5.2按齿面接触疲劳强度计算14 第5章捣蒜泥装置设计17 5.1机械结构设计17 5.2捣蒜泥机构绞笼的设计17 5.2.1螺旋叶片的原材料18 5.2.2叶片螺旋轴的直径18 5.2.3螺旋节距18 5.3齿轮传动设计19 5.3.1选择材料19 5.3.2结合实际进行强度计算19 5.3.3关于齿面强度的详细计算校核21 5.3.4校核齿根的强度22 5.3.5计算大齿轮的齿轮及齿轮副精度的检验项目23 5.4关于轴的详细设计24 5.5联轴器的设计25 第6章SolidWorks三维建模27 参考文献30 谢辞32
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