Table of co
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nts LIST OF DRAWINGS 7 INCINERATOR 7 FLUE GAS 7 SLUDGE TANK 7 ELECTRIC 7 INTRODUCTION 9 DESCRIPTION OF MANUAL 9 SERVICE NETWORK FOR TEAMTEC(GOLAR) INCINERATORS 9 MAIN DATE 11 PERFORMANCE DATE 11 SHIPS SYSTEM INTERFACE REQUIREMENT 15 GUARANTEE CERTIFICATE 17 TECHNICAL DESCRIPTION 19 OVERALL SYSTEM FUNCTION DESCRIPTION 19 ARRANGEMENT 20 OPERATOR PANEL E300 21 GENERAL 21 MENU 23 ALARM SYSTEM 33 FUNCTION DESCRIPTION 37 I/O CONFIGURATION 41 PROGRAM DESCRIPTION 43 SLUDGE CONTROL 49 START UP ROUTINES FLOW DIAGRAM 51 BURNER CONTROL 53 STORAGE AND INSTALLATION 55 PRESERVATION 55 PRECOMMISSIONING 57 TEST OF FUNCTION AND SAFETY DEVICES 59 ALARM AND SAFETY FUNCTIONS 65 OPERATING INSTRUCTIONS 65 SELECTING PROGRAM 65 INSTRUCTION FOR OPERATION 65 EMERGENCY STOP 67 TROUBLE SHOOTING 71 MAINTENANCE INSTRUCTION 75 PREVENTIVE MAINTENANCE 75 INSPECTION 77 CLEANING AND LUBRICATION 79 DISASSEMBLY, REPAIR, REPLACEMENT AND REASSEMBLY 81 SPARE PARTS 83 MINIMUM SPARE PARTS, 2008 OG200/400C ART NO. 15915 83 SPARE PARTS FOR 1 YEAR SERVICE, 2008 OG200/400C ART NO. 15909 84 SPARE PARTS FOR 2 YEARS SERVICE, 2008 OG200/400C ART NO. 15910 85 SPARE PARTS FOR 3 YEARS SERVICE, 2008 OG200/400C ART NO. 15911 86 SPARE PARTS FOR 4 YEARS SERVICE, 2008 OG200/400C ART NO. 15913 87 SPARE PARTS FOR 5 YEARS SERVICE, 2008 OG200/400C ART NO. 15914 88 APPENDICES 89 APPENDIX A: PLC FX2N 91 GENERAL 91 BASE UNIT 91 SPECIFICATION OF BASE UNIT 92 DIAGNOSTICS 92 REPLACING THE BATTERY 93 APPENDIX B: OPERATOR PANEL E300 94 TECHNICAL DATA 95 APPENDIX C: DIESEL OIL BURNER F-50-45-T 97 SERVICING AND ADJUSTMENT 97 DIESEL OIL PRESSURE ADJUSTMENT 97 BURNER AIR ADJUSTMENT. 98 SPARE PARTS 99 DO NOZZLES 99 APPENDIX D: SUNTEC OIL PUMP, J4-CCC-1002 101 APPLICATIONS 101 PUMP OPERATING PRINCIPLE 101 TECHNICAL DATA 102 PUMP DIMENSIONS 103 PIPE DIMENSIONS 103 INSTALLATION 104 START UP 104 PRESSURE REGULATION 104 SYSTEMATIC MAINTENANCE 104 PARTS LIST 105 APPENDIX E: FREQUENCY INVERTER 107 SPECIFICATION 107 TECHNICAL CHARACTERISTICS 107 ACCESSING TERMINAL BLOCKS 110 CONNECTION DIAGRAM 110 POWER TERMINALS 111 CONTROL TERMINALS 111 OPERATING SPEED RANGE 112 ACCELERATION AND DECELERATION RAMP TIMES 112 2-WIRE CONTROL 113 CONFIGURATION OF ANALOGUE INPUT. 113 FAULT RESET 113 AUTOMATIC RESTART 113 MOTOR CURRENT 114 THERMAL PROTECTION OF THE MOTOR 114 SET-UP 115 ADJUSTMENT OF SPEED CONTROLLER 116 APPLICATION FUNCTION MENU FUN 118 MONITORING MENU SUP 120 FAULT-CAUSES REMEDIES 121 APPENDIX F: SLUDGE BURNER. 123 CLEARNING OF SLUDGE BURNER 123 APPENDIX G: SLUDGE VAVLE 125 VAVLE 125 APPENDIX H: SLUDGE DOS. PUMP 127 DIMENSION 127 PARTS LIST 127 INSTALLATION 129 STORAGE 128 IMMEDIATELY PRIOR TO INSTALLATION AND STARTING 128 ELECTRICAL 129 IMPORTANT 129 DRYRUNNING 129 DIAGNOSTIC CHART 131 APPENDIX I: SLUDGE CIRC. PUMP 132 DRAWINGS 138