减速箱体的镗φ52H8孔夹具设计及加工工艺含非标7张CAD图-版本2+说明书
减速箱体零件工艺规程及加工φ52H8孔夹具设计 摘要 本次设计内容涉及了机械制造工艺及机床夹具设计、金属切削机床、公差配合与测量等多方面的知识。 减速器箱体零件的工艺规程及其加工¢52H8孔的夹具设计是包括零件加工的工艺设计、工序设计以及专用夹具的设计三部分。在工艺设计中要首先对零件进行分析,了解零件的工艺再设计出毛坯的结构,并选择好零件的加工基准,设计出零件的工艺路线;接着对零件各个工步的工序进行尺寸计算,关键是决定出各个工序的工艺装备及切削用量;然后进行专用夹具的设计,选择设计出夹具的各个组成部件,如定位元件、夹紧元件、引导元件、夹具体与机床的连接部件以及其它部件;计算出夹具定位时产生的定位误差,分析夹具结构的合理性与不足之处,并在以后设计中注意改进。 关键词:工艺、工序、切削用量、夹紧、定位、误差。 ABSTRCT This desig
n co
nte
nt has i
nvolved the machi
ne ma
nufacture craft a
nd the e
ngi
ne bed jig desig
n, the metal-cutti
ng machi
ne tool, the commo
n differe
nce coordi
natio
n a
nd the survey a
nd so o
n the various k
nowledge. The reductio
n gear box body compo
ne
nts tech
nological process a
nd its the processi
ng ¢ 52H8 hole jig desig
n is i
ncludes the compo
ne
nts processi
ng the tech
nological desig
n, the worki
ng procedure desig
n as well as the u
nit clamp desig
n three parts. Must first carry o
n the a
nalysis i
n the tech
nological desig
n to the compo
ne
nts, u
nderstood the compo
ne
nts the craft redesig
ns the semi fi
nished materials the structure, a
nd chooses the good compo
ne
nts the processi
ng datum, desig
ns the compo
ne
nts the craft route; After that is carryi
ng o
n the size computatio
n to a compo
ne
nts each labor step of worki
ng procedure, the key is decides each worki
ng procedure the craft equipme
nt a
nd the cutti
ng specificatio
ns; The
n carries o
n the u
nit clamp the desig
n, the choice desig
ns the jig each compositio
n part, like locates the part, clamps the part, guides the part, to clamp co
ncrete a
nd the e
ngi
ne bed co
n
nectio
n part as well as other parts; Positio
n error which calculates the jig locates whe
n produces, a
nalyzes the jig structure the ratio
nality a
nd the deficie
ncy, a
nd will desig
n i
n later pays atte
ntio
n to the improveme
nt. Keywords: The craft, the worki
ng procedure, the cutti
ng specificatio
ns, clamp, the localizatio
n, the error 目录 中文摘要…………………………………………………………………………………Ⅰ 英文摘要……………………………………………………………………………Ⅱ 第一章工艺设计…………………………………………………………………………1 1.1零件分析………………………………………………………………………… 1 1.2毛坯的选择与设计及基准的确定………………………………………………… 1 1.3工艺规程的设计………………………………………………………… 3 第二章工序设计………………………………………………………………… 6 2.1工序尺寸与毛坯尺寸的确定……………………………………………………… 6 2.2设备和工艺装备的选择……………………………………………………………7 2.3切削用量与时间定额………………………………………………………… 9 第三章专用夹具的设计……………………………………………………………15 3.1夹具的设计………………………………………………………………15 3.2夹紧装置的组成及设计要求……………………………………………………16 3.3镗模导向装置的设计…………………………………………………………17 3.4切削力与夹紧力的计算………………………………………………………19 3.5定位误差的分析………………………………………………………………24 3.6夹具设计与操作的简要说明………………………………………………25 3.7夹具结构设计的分析与改进………………………………………………26 第四章总结………………………………………………………………27 参考文献……………………………………………………………………………29 致谢……………………………………………………………
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