机械5

摘要 随着机床加工精度的提高，为了降低定位误差，提高加工精度，对夹具的制造精度要求相应提高。为了适应不同行业的需要和经济性，夹具有不同的型号，以及不同档次的精度标准供选择。夹具的通用性直接影响其经济性，采用模块、组合式的夹具系统只有夹具系统的可重组性、可重构性及可扩展性功能强，应用范围广，通用性好，夹具利用率高，元件的功能强，使得夹具的通用性好，元件少而精，配套的费用低，经济使用才有推广的价值。 本设计是结合目前实际生产中，通用夹具不能满足生产要求，而专门设计的一种钻床夹具，主要包括夹具的定位方案，夹紧方案，夹具体与定位键的设计及加工精度等方面的分析。 该夹具具有良好的加工精度，针对性强，主要用于拨叉钻、扩22花键底孔零件工序的加工。本夹具具有夹紧力装置，具备现代机床夹具所要求的高效化和精密化的特点，可以有效的减少工件加工的基本时间和辅助时间，大大提高了劳动生产力，有效地减轻了工人的劳动强度。 关键词：拨叉；机床夹具；定位；工序；夹紧力 Abstract With the improveme
nt of machi
ni
ng accuracy of machi
ne tools, i
n order to reduce the positio
ni
ng error a
nd improve the machi
ni
ng accuracy, the ma
nufacturi
ng accuracy of fixture is required to be improved accordi
ngly. I
n order to meet the
needs a
nd eco
nomy of differe
nt i
ndustries, clamps have differe
nt models a
nd differe
nt grades of accuracy sta
ndards for selectio
n. The ge
nerality of fixture directly affects its eco
nomy. O
nly the modular a
nd combi
ned fixture system has stro
ng fu
nctio
n of reco
nfigurability, reco
nfigurability a
nd expa
nsibility, wide applicatio
n ra
nge, good ge
nerality, high utilizatio
n rate of fixture a
nd stro
ng fu
nctio
n of compo
ne
nts, which makes the fixture have good ge
nerality, few a
nd precise compo
ne
nts, low cost of supporti
ng, a
nd eco
nomic use has the value of promotio
n. This desig
n is based o
n the actual productio
n at prese
nt, the ge
neral fixture ca
n
not meet the productio
n requireme
nts, but a specially desig
ned drilli
ng machi
ne fixture, mai
nly i
ncludi
ng fixture positio
ni
ng scheme, clampi
ng scheme, clamp specific a
nd positio
ni
ng key desig
n a
nd processi
ng accuracy a
nalysis. The fixture has good machi
ni
ng accuracy a
nd stro
ng perti
ne
nce, a
nd is mai
nly used for the machi
ni
ng of shifti
ng fork drill a
nd expa
ndi
ng 22 spli
ne bottom hole parts. The fixture has a clampi
ng force device, which has the characteristics of high efficie
ncy a
nd precisio
n required by moder
n machi
ne tool fixture. It ca
n effectively reduce the basic time a
nd auxiliary time of workpiece processi
ng, greatly improve the labor productivity a
nd effectively reduce the labor i
nte
nsity of workers. Key words: shift fork; machi
ne tool fixture; positio
ni
ng; process; clampi
ng force 目录 摘要1 Abstract 2 第1章绪论1 第2章零件的分析2 2.1零件的分析2 2.1.1零件的作用2 2.1.2零件的工艺分析2 2.2工艺规程设计2 2.3制定工艺路线。 3 2.4机械加工余量。 4 2.5确定切削用量及基本工时。 5 第3章钻Φ22㎜花键底孔夹具设计13 3.1任务的提出13 3.2定位方案及定位装置的设计计算13 3.2.1定位方案的确定13 3.2.2定位元件及装置设计13 3.2.3定位误差的分析计算13 3.3引导元件设计13 3.4夹紧方案及装置的设计计算13 3.4.1夹紧方案的确定14 3.4.2夹紧力大小的分析计算14 3.5夹具体设计14 3.6夹具操作及维护简要说明14 总结16 致谢17 参考文献19