摘要
本文是有关锥齿轮座工艺步骤的说明和机床夹具设计方法的具体阐述。工艺设计是在学习机械制造技术工艺学及机床夹具设计后,在生产实习的基础上,综合运用所学相关知识对零件进行加工工艺规程的设计和机床夹具的设计,根据零件加工要求制定出可行的工艺路线和合理的夹具方案,以确保零件的加工质量。
据资料所示,锥齿轮座是一个典型的交叉孔零件,主要应用在混凝土拖泵中的导向轮部件上,其上要安装两个配对锥齿轮,加工精度要求较高。在设计锥齿轮座机械加工工艺过程时要通过查表法准确的确定各表面的总余量及余量公差,合理选择机床加工设备以及相应的加工刀具,进给量,切削速度、功率,扭矩等用来提高加工精度,保证其加工质量。
Abstract
This paper describes the process of bevel gear base a
nd the desig
n method of machi
ne tool fixture. After lear
ni
ng the tech
nology of mecha
nical ma
nufacturi
ng a
nd the desig
n of machi
ne tool fixture, the process desig
n is based o
n the productio
n practice, maki
ng use of the releva
nt k
nowledge to desig
n the process rules of parts a
nd the desig
n of machi
ne tool fixture. Accordi
ng to the requireme
nts of parts processi
ng, a feasible process route a
nd a reaso
nable fixture scheme are worked out to e
nsure the quality of parts. Processi
ng quality of parts. Accordi
ng to the data, bevel gear seat is a typical cross-hole part, which is mai
nly used i
n the guide wheel parts of co
ncrete towi
ng pump. Two paired bevel gears are i
nstalled o
n the bevel gear seat, which requires high processi
ng accuracy. I
n the desig
n of bevel gear base machi
ni
ng process, the total allowa
nce a
nd allowa
nce tolera
nce of each surface should be accurately determi
ned by looki
ng-up table method, a
nd the processi
ng equipme
nt a
nd correspo
ndi
ng cutti
ng tools, feed, cutti
ng speed, power a
nd torque should be reaso
nably selected to improve the processi
ng accuracy a
nd e
nsure the processi
ng quality. 目录 1锥齿轮座的工艺分析及生产类型的确定1 1.1锥齿轮座的作用1 1.2锥齿轮座的技术要求1 1.3锥齿轮座的工艺分析2 2确定毛坯及绘制毛坯简图3 2.1选择毛坯3 2.2确定毛坯的尺寸公差和机械加工余量3 2.3绘制锥齿轮座毛坯的铸造简图4 3拟定锥齿轮座工艺路线5 3.1定位基准的选择5 3.1.1精基准的选择5 3.1.2粗基准的选择5 3.2面与孔加工方法的确定5 3.3确定加工路线6 4加工余量、工序尺寸和公差的确定8 5切削用量、时间定额的计算9 6夹具设计13 6.1研究原始质料13 6.2定位、夹紧方案的选择13 6.3切削力及夹紧力的计算13 6.4误差分析与计算15 6.5确定夹具体结构尺寸和总体结构15 参考文献33
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nd the desig
n method of machi
ne tool fixture. After lear
ni
ng the tech
nology of mecha
nical ma
nufacturi
ng a
nd the desig
n of machi
ne tool fixture, the process desig
n is based o
n the productio
n practice, maki
ng use of the releva
nt k
nowledge to desig
n the process rules of parts a
nd the desig
n of machi
ne tool fixture. Accordi
ng to the requireme
nts of parts processi
ng, a feasible process route a
nd a reaso
nable fixture scheme are worked out to e
nsure the quality of parts. Processi
ng quality of parts. Accordi
ng to the data, bevel gear seat is a typical cross-hole part, which is mai
nly used i
n the guide wheel parts of co
ncrete towi
ng pump. Two paired bevel gears are i
nstalled o
n the bevel gear seat, which requires high processi
ng accuracy. I
n the desig
n of bevel gear base machi
ni
ng process, the total allowa
nce a
nd allowa
nce tolera
nce of each surface should be accurately determi
ned by looki
ng-up table method, a
nd the processi
ng equipme
nt a
nd correspo
ndi
ng cutti
ng tools, feed, cutti
ng speed, power a
nd torque should be reaso
nably selected to improve the processi
ng accuracy a
nd e
nsure the processi
ng quality. 目录 1锥齿轮座的工艺分析及生产类型的确定1 1.1锥齿轮座的作用1 1.2锥齿轮座的技术要求1 1.3锥齿轮座的工艺分析2 2确定毛坯及绘制毛坯简图3 2.1选择毛坯3 2.2确定毛坯的尺寸公差和机械加工余量3 2.3绘制锥齿轮座毛坯的铸造简图4 3拟定锥齿轮座工艺路线5 3.1定位基准的选择5 3.1.1精基准的选择5 3.1.2粗基准的选择5 3.2面与孔加工方法的确定5 3.3确定加工路线6 4加工余量、工序尺寸和公差的确定8 5切削用量、时间定额的计算9 6夹具设计13 6.1研究原始质料13 6.2定位、夹紧方案的选择13 6.3切削力及夹紧力的计算13 6.4误差分析与计算15 6.5确定夹具体结构尺寸和总体结构15 参考文献33
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