带凸缘筒形件-锥形件落料拉深工艺及模具设计【落料拉深复合冲压】
摘要:本介绍了拉深的成形方法和条件,拉深是利用拉深模在压力机的压力作用下,将平板坯料或空心工序件制成开口空心件的加工方法。旋转体拉深时的应力应变分析,还有拉深过程中的起皱和拉裂。拉深件毛坯的尺寸计算,和工艺计算,以及拉深次数的计算。拉深模结构相对较简单。根据拉深模使用的压力机类型不同,拉深模可分为单动压力机用拉深模和双动压力机拉深模;根据拉深顺序分为首次拉深和以后各次拉深;根据工序组合可分为单工序拉深、复合工序拉深和连续工序拉深;根据压料情况可分为有压边装置和无压边装置拉深。从模具设计到零部件的加工工艺以及装配工艺等进行详细的阐述,并应用CAD进行各重要零件的设计。
关键词:工艺分析;拉深成型;模具装配;模具结构
Abstract: The paper i
ntroduced to pull to take shape method a
nd co
nditio
n deeply, pulli
ng is the pressure fu
nctio
n that the exploitatio
n pulls a deep mold i
n the pressure machi
ne deeply u
nder, a
nticipate flat pa
nel or the hollowwork preface piece make i
n to ope
n mouth a hollow piece to process a method.Revolvi
ng the body pulls deep hour of should di
nt co
nti
nge
ncy a
nalysis, also have already pulled deep process i
n of shrivel a
nd pull crack.Pull a deep piece the size calculatio
n of the semi-fi
nished product, a
nd the craft compute, a
nd pull the calculatio
n of deep
number of times. Pull deep mold structure opposite more simple.Accordi
ng to pull the pressure machi
ne type dissimilarity that the deep mold uses, pulli
ng the deep mold ca
n is divided i
nto a list to move pressure machi
ne to use to pull deep mold a
nd double to move pressure machi
ne to pull a deep mold;Accordi
ng to pull deeply i
n proper order is divided i
nto for thevery first time pull deeplywith later each o
ne pull deeply;Accordi
ng to thework preface combi
natio
n ca
n is divided i
nto a si
nglework preface to pull deeply, compou
nd thework preface pull to deeply pullwith co
nti
nuouswork preface deeply;Accordi
ng to pressi
ng to a
nticipate a circumsta
nce ca
n is divided i
n to press side device a
nd do
n't press side device to pull deeply.Desig
n tozero partses to process a craft a
nd assemble craft's etc. to carry o
n to elaborate i
n detail from the moldi
ng tool, a
nd the desig
n applied CAD to carry o
n each importa
nt spare parts. Key Words:Craft a
nalysis; Pull to model deeply; The moldi
ng tool assembles; Moldi
ng tool structure 目录 1绪论………………………………………………………………………………1 1.1国内模具的现状和发展趋势…………………………………………………1 1.1.1国内模具的现状………………………………………………………………1 1.1.2国内模具的发展趋势…………………………………………………………2 1.2国外模具的现状和发展趋势……………………………………………………3 1.3锥形件拉深件模具设计与制造………………………………………………4 2锥形件工艺分析…………………………………………………………………5 2.1拉深件的工艺性分析…………………………………………………………5 2.2拉深工艺计算和工艺方案的确定……………………………………………5 3模具的结构设计…………………………………………………………………12 3.1模具工作部分的计算…………………………………………………………12 3.2模具零件的接都计………………………………………………………………15 3.3模具总装图………………………………………………………………………20 4锥形件模具的安装与调试………………………………………………………21 4.1锥形件拉深模具的安装………………………………………………………21 4.2锥形件拉深模具的调试…………………………………………………………22 5结束语……………………………………………………………………………25 致谢…………………………………………………………………………………26 参考文献………………………………………………………………………………27
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ntroduced to pull to take shape method a
nd co
nditio
n deeply, pulli
ng is the pressure fu
nctio
n that the exploitatio
n pulls a deep mold i
n the pressure machi
ne deeply u
nder, a
nticipate flat pa
nel or the hollowwork preface piece make i
n to ope
n mouth a hollow piece to process a method.Revolvi
ng the body pulls deep hour of should di
nt co
nti
nge
ncy a
nalysis, also have already pulled deep process i
n of shrivel a
nd pull crack.Pull a deep piece the size calculatio
n of the semi-fi
nished product, a
nd the craft compute, a
nd pull the calculatio
n of deep
number of times. Pull deep mold structure opposite more simple.Accordi
ng to pull the pressure machi
ne type dissimilarity that the deep mold uses, pulli
ng the deep mold ca
n is divided i
nto a list to move pressure machi
ne to use to pull deep mold a
nd double to move pressure machi
ne to pull a deep mold;Accordi
ng to pull deeply i
n proper order is divided i
nto for thevery first time pull deeplywith later each o
ne pull deeply;Accordi
ng to thework preface combi
natio
n ca
n is divided i
nto a si
nglework preface to pull deeply, compou
nd thework preface pull to deeply pullwith co
nti
nuouswork preface deeply;Accordi
ng to pressi
ng to a
nticipate a circumsta
nce ca
n is divided i
n to press side device a
nd do
n't press side device to pull deeply.Desig
n tozero partses to process a craft a
nd assemble craft's etc. to carry o
n to elaborate i
n detail from the moldi
ng tool, a
nd the desig
n applied CAD to carry o
n each importa
nt spare parts. Key Words:Craft a
nalysis; Pull to model deeply; The moldi
ng tool assembles; Moldi
ng tool structure 目录 1绪论………………………………………………………………………………1 1.1国内模具的现状和发展趋势…………………………………………………1 1.1.1国内模具的现状………………………………………………………………1 1.1.2国内模具的发展趋势…………………………………………………………2 1.2国外模具的现状和发展趋势……………………………………………………3 1.3锥形件拉深件模具设计与制造………………………………………………4 2锥形件工艺分析…………………………………………………………………5 2.1拉深件的工艺性分析…………………………………………………………5 2.2拉深工艺计算和工艺方案的确定……………………………………………5 3模具的结构设计…………………………………………………………………12 3.1模具工作部分的计算…………………………………………………………12 3.2模具零件的接都计………………………………………………………………15 3.3模具总装图………………………………………………………………………20 4锥形件模具的安装与调试………………………………………………………21 4.1锥形件拉深模具的安装………………………………………………………21 4.2锥形件拉深模具的调试…………………………………………………………22 5结束语……………………………………………………………………………25 致谢…………………………………………………………………………………26 参考文献………………………………………………………………………………27
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