转向架是保证高速动车组平稳、安全运行的基础。它是车辆的重要组成部分之一,所以它的可靠性影响整个列车的平稳运行。这就需要对转向架结构进行分析了解,掌握转向架零件的实体造型方法和虚拟装配方法。
本文主要在对CRH380B动车组转向架进行结构分析的基础上,了解转向架的基本结构及其主要功能。完成了转向架的主要零部件的三维实体模型及虚拟装配,掌握三维实体仿真设计在铁路机车车辆产品的开发中的应用。
1、以SolidWorks为基础,建立转向架零件三维实体模型并进行虚拟装配。
2、运用有限元软件ANSYS WORKBENCH对车轮、车轴进行有限元分析,依据JIS-E-4501标准车轴静强度满足设计要求。根据UIC 510-5标准表明车轮静强度满足设计要求。
3、对一系弹簧悬挂装置的外簧进行静强度分析,结果表明其静强度满足设计要求。
关键词:转向架;CAD;静强度;有限元
ABSTRACT
With the developme
nt of Chi
nese high-speed railway, people pay more atte
ntio
n to the safe railway tra
nsport. Bogie plays a
n importa
nt role i
n i
nsures the safe a
nd stable ru
n
ni
ng of the high-speed trai
ns. It is o
ne of the importa
nt part of vehicle, so its reliability affects the smooth ru
n
ni
ng of the trai
n. It requires us to a
nalysis a
nd u
ndersta
nd the structure of the bogie, master the solid modeli
ng method of bogie parts a
nd virtual assembly method. This paper mai
nly bases o
n the a
nalysis of high-speed multiple u
nits bogie structure to u
ndersta
nd the basic structure a
nd mai
n fu
nctio
n of the bogie. It completes the 3D solid model of the mai
n parts of bogies a
nd virtual assembly, a
nd grasps the desig
n 3D solid i
n the developme
nt of product applicatio
n o
n railway vehicles. 1、O
n the basis of solidworks, establishi
ng 3D solid model of bogie parts a
nd proceedi
ng virtual assembly. 2、Usi
ng fi
nite eleme
nt software accomplish to the wheel, axle of fi
nite eleme
nt a
nalysis. Accordi
ng to the JIS-E-4501 the static stre
ngth of axle is suitable. A
nd accordi
ng to the UIC 510-5 the static stre
ngth of wheel co
nte
nts the desig
n requests. 3、A
nalysisi
ng the static stre
ngth of the suspe
nsio
n of primary spri
ngs stre
ngth, its result explai
ns that the static stre
ngth co
nte
nts the desig
n requests. Key Words:bogie; CAD ;Static stre
ngth ;fi
nite eleme
nt method 目录 摘要I ABSTRACT II 1绪论2 1.1课题研究的背景和意义2 1.2国内外研究现状3 1.3本主要研究内容及研究方法5 2转向架结构分析6 2.1转向架概要6 2.1.1转向架的作用及技术要求6 2.1.2转向架的主要技术参数6 2.2转向架的组成8 2.2.1轮对8 2.2.2轴箱9 2.2.3一系弹簧悬挂装置10 2.2.4构架组成10 2.2.5二系中央悬挂装置12 2.2.6电机驱动装置12 2.2.7基础制动装置13 2.2.8其他13 3三维建模及虚拟装配14 3.1三维建模14 3.1.1 solidworks软件介绍14 3.1.2基本零件建模15 3.2虚拟装配19 3.2.1轮对轴箱装置的装配19 3.2.2一系弹簧悬挂装置的装配21 3.2.3牵引装置的装配22 3.2.4转向架整体装配23 4强度分析25 4.1有限元分析25 4.2 CRH380B一系弹簧强度分析26 4.2.1弹簧简介26 4.2.2有限元分析过程及结果26 4.3 CRH380B动车组车轮强度分析26 4.3.1工况分析26 4.3.2过程计算27 4.3.3有限元分析27 4.4 CRH380B动车组车轴强度分析29 4.4.1计算过程29 4.4.2有限元分析31 结论32 致谢33 参考文献34
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nt of Chi
nese high-speed railway, people pay more atte
ntio
n to the safe railway tra
nsport. Bogie plays a
n importa
nt role i
n i
nsures the safe a
nd stable ru
n
ni
ng of the high-speed trai
ns. It is o
ne of the importa
nt part of vehicle, so its reliability affects the smooth ru
n
ni
ng of the trai
n. It requires us to a
nalysis a
nd u
ndersta
nd the structure of the bogie, master the solid modeli
ng method of bogie parts a
nd virtual assembly method. This paper mai
nly bases o
n the a
nalysis of high-speed multiple u
nits bogie structure to u
ndersta
nd the basic structure a
nd mai
n fu
nctio
n of the bogie. It completes the 3D solid model of the mai
n parts of bogies a
nd virtual assembly, a
nd grasps the desig
n 3D solid i
n the developme
nt of product applicatio
n o
n railway vehicles. 1、O
n the basis of solidworks, establishi
ng 3D solid model of bogie parts a
nd proceedi
ng virtual assembly. 2、Usi
ng fi
nite eleme
nt software accomplish to the wheel, axle of fi
nite eleme
nt a
nalysis. Accordi
ng to the JIS-E-4501 the static stre
ngth of axle is suitable. A
nd accordi
ng to the UIC 510-5 the static stre
ngth of wheel co
nte
nts the desig
n requests. 3、A
nalysisi
ng the static stre
ngth of the suspe
nsio
n of primary spri
ngs stre
ngth, its result explai
ns that the static stre
ngth co
nte
nts the desig
n requests. Key Words:bogie; CAD ;Static stre
ngth ;fi
nite eleme
nt method 目录 摘要I ABSTRACT II 1绪论2 1.1课题研究的背景和意义2 1.2国内外研究现状3 1.3本主要研究内容及研究方法5 2转向架结构分析6 2.1转向架概要6 2.1.1转向架的作用及技术要求6 2.1.2转向架的主要技术参数6 2.2转向架的组成8 2.2.1轮对8 2.2.2轴箱9 2.2.3一系弹簧悬挂装置10 2.2.4构架组成10 2.2.5二系中央悬挂装置12 2.2.6电机驱动装置12 2.2.7基础制动装置13 2.2.8其他13 3三维建模及虚拟装配14 3.1三维建模14 3.1.1 solidworks软件介绍14 3.1.2基本零件建模15 3.2虚拟装配19 3.2.1轮对轴箱装置的装配19 3.2.2一系弹簧悬挂装置的装配21 3.2.3牵引装置的装配22 3.2.4转向架整体装配23 4强度分析25 4.1有限元分析25 4.2 CRH380B一系弹簧强度分析26 4.2.1弹簧简介26 4.2.2有限元分析过程及结果26 4.3 CRH380B动车组车轮强度分析26 4.3.1工况分析26 4.3.2过程计算27 4.3.3有限元分析27 4.4 CRH380B动车组车轴强度分析29 4.4.1计算过程29 4.4.2有限元分析31 结论32 致谢33 参考文献34
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