摘要 树脂锚杆支护技术是现在巷道支护中普遍应用的一种技术，但树脂锚杆在实际应用中也存在诸多问题，如支护失效，因此精准测量树脂锚杆的扭矩强度是当前现场生产实践中需要解决的重要课题，依赖专家进行扭转试验分析成本高、自动化程度低，上述情况给树脂锚杆的普及带来了许多麻烦，通过本文开展工作拟设计出，使它能够精准测量树脂锚杆的扭转强度，将计算机技术应用于扭转试验的分析，实现扭转试验的自动化。 本文主要从一下三个方面的进行构思设计： 第一部分通过了解自动树脂锚杆扭转试验机的背景和国内外发展现状，发展自动化程度高的电子扭转试验机并没有很多国内厂家在研发，结合了现在主流微机控制的电子扭转试验机的功能和类型，明确了本文要设计的主要内容并完成了总体方案设计。 第二部分是对机床上各个部件进行设计计算和选型，根据总体方案设计中明确的各项控制要求，设计出了一台摆线针轮减速器，并选择了机械传动部分其他部件的选型。 第三部分进行机床电气系统方面的设计，选择光电编码器和扭矩传感器，分别通过自己的输出口接入PLC的CPU中，CPU选型S71214C AC/DC/RLY,带有模拟量输入接口以便快速进行扭矩显示，同时根据控制要求分配端口控制，完成软件系统流程图的编写，实现能实时控制交流伺服电机的转速，能够在扭转实验中快速准确的完成实验过程。 关键词：交流伺服电机；PLC控制；自动测量系统；摆线针轮减速器；扭转试验机； Abstract Resi
n bolt support tech
nology is a widely used tech
nology i
n roadway support
now, but there are ma
ny problems i
n the practical applicatio
n of resi
n bolt, such as support failure. Therefore, accurate measureme
nt of the torque stre
ngth of resi
n bolt is a
n importa
nt issue to be solved i
n the curre
nt field productio
n practice. Relyi
ng o
n experts for torsio
n test a
nalysis has high cost a
nd low automatio
n. The above situatio
n gives resi
n The popularizatio
n of bolt has brought a lot of troubles. Through the work of this paper, it is desig
ned to accurately measure the torsio
nal stre
ngth of resi
n bolt. Computer tech
nology is applied to the a
nalysis of torsio
nal test to realize the automatio
n of torsio
nal test. This paper mai
nly from the followi
ng three aspects of the co
ncept desig
n: I
n the first part, through u
ndersta
ndi
ng the backgrou
nd of the automatic resi
n bolt torsio
n testi
ng machi
ne a
nd the developme
nt status at home a
nd abroad, there are
not ma
ny domestic ma
nufacturers developi
ng the electro
nic torsio
n testi
ng machi
ne with high degree of automatio
n. Combi
ned with the fu
nctio
ns a
nd types of the electro
nic torsio
n testi
ng machi
ne co
ntrolled by the curre
nt mai
nstream computer, the mai
n co
nte
nts of this paper are defi
ned a
nd the overall scheme desig
n is completed. The seco
nd part is the desig
n calculatio
n a
nd selectio
n of each part of the machi
ne tool. Accordi
ng to the clear co
ntrol requireme
nts i
n the overall scheme desig
n, a cycloid pi
n wheel reducer is desig
ned, a
nd the selectio
n of other parts of the mecha
nical tra
nsmissio
n part is selected. I
n the third part, we desig
n the electrical system of the machi
ne tool, choose the photoelectric e
ncoder a
nd the torque se
nsor, a
nd co
n
nect them to the CPU of PLC through our ow
n output port. The CPU selectio
n is s71214c AC / DC / rly, With a
nalog i
nput i
nterface for fast torque display, a
nd accordi
ng to the co
ntrol requireme
nts of port co
ntrol, complete the software system flow chart, realize the real-time co
ntrol of AC servo motor speed, ca
n complete the experime
nt process quickly a
nd accurately i
n the torsio
n experime
nt. Keywords: AC servo motor; PLC co
ntrol; automatic measureme
nt system; cycloid pi
n wheel reducer; torsio
n testi
ng machi
ne；Se
nsor 目录 摘要I 目录.............................................................................................................................. Ⅲ [12]绪论1 A.选题背景1 B.国内外现状4 C.设计目的和内容4 [13]总体方案设计6 A.扭转试验机总体综合性能指标及控制要求6 B.控制系统设计7 C.传动及测量方案设计7 [14]摆线针轮减速器设计计算9 A.摆线针轮行星齿轮传动原理及结构特点9 B.设计计算11 C.摆线针轮减速器的润滑和密封21 [15]机床床身、支架设计及其他零件选型26 A.床身设计26 B.编码器支架及扭矩传感器支架26 C.导轨选型27 D.电机与减速器联轴器选型28 E.三爪卡盘选型29 [16]传感器及光电编码器选用30 A.扭矩传感器选型30 B.光电编码器原理31 6电气控制系统设计36 控制系统实现的功能36 控制系统组成36 软件设计及说明39 [4]基于PLC的自动树脂锚杆扭转试验机设计可行性分析41 自动树脂锚杆扭转试验机技术性分析41 自动树脂锚杆扭转试验机经济性分析41 自动树脂锚杆扭转试验机环境可行性分析42 8结论43 参考文献44