基于压板升降握持梳理的绢纺圆梳机构设计
摘要
传统的绢纺工程的工艺流程,自动化程度低,工艺流程较长,劳动强度大,经济效益很低。团队设计了全自动流水线绢纺,整个流程需要副夹板进行取绵和输绵,由于全程都要用到副夹板,一旦发生了问题,整个流水线都要瘫痪,基于压板的圆梳机构由此而生。本文设计了基于压板的圆梳机构,对原有结构进行改进优化。
本文主导针对基于压板的圆梳机构的改进如下:
1.考虑到梳绵是用传送带和压板机构同时进行输送的,原始的送棉机构停止运作并进行梳绵运动时,绵条是禁止不动的,此时梳绵,会产生梳绵不均匀,不细密等问题,因此,改进了送棉机构以及压板机构。
2.考虑到梳绵时梳理滚筒的连贯性,使用一个梳理滚筒进行工作,另一个梳理滚筒待用的形式,当一个梳理滚筒饱和时,利用梳理滚筒移动机构进行运动,设计出能用于梳理滚筒往复直线的机构或者元件。
3.考虑到输入罗拉和输出罗拉需要动力,利用链条与双联齿轮的配合,将动力输送,两罗拉之间使用齿轮啮合。
关键词:梳绵;自动化;全自动圆梳机;机械结构; SolidWorks;Adams
Desig
n of Spu
n-spi
n
ni
ng Circular Comb Mecha
nism Based o
n Pressi
ng Plate Lift Grip Abstract The traditio
nal silk spi
n
ni
ng process has low automatio
n, lo
ng process flow, high labor i
nte
nsity, a
nd low eco
nomic efficie
ncy. The team desig
ned a fully automatic assembly li
ne spi
n
ni
ng process. The e
ntire process requires seco
ndary plywood for flocki
ng a
nd co
nveyi
ng. Si
nce the seco
ndary plywood is used throughout the process, o
nce the problem occurs, the e
ntire assembly li
ne must be pried. Health. This paper desig
ned a circular comb mecha
nism based o
n the plate
n to improve the origi
nal structure. The improveme
nt of the circular plate-based circular combi
ng mecha
nism led by this article is as follows: 1. Co
nsideri
ng that the comb is co
nveyed by the co
nveyor belt a
nd the plate
n mecha
nism at the same time, whe
n the origi
nal cotto
n se
ndi
ng mecha
nism stops operati
ng a
nd combi
ng moveme
nt is performed, the cotto
n strip is prohibited from movi
ng, a
nd combi
ng the cotto
n at this time will ge
nerate u
neve
n combi
ng. Problems such as
not bei
ng precise, therefore, improve the cotto
n feedi
ng mecha
nism a
nd the pressure plate mecha
nism. 2. Co
nsideri
ng the co
nti
nuity of the combi
ng drum duri
ng combi
ng, o
ne combi
ng drum is used for the work, a
nd the other combi
ng drum is ready for use. Whe
n a combi
ng drum is saturated, the combi
ng drum movi
ng mecha
nism is used for moveme
nt a
nd desig
ned to be used for combi
ng. Roller reciprocati
ng li
near mecha
nism or eleme
nt. 3. Co
nsideri
ng that the i
nput roller a
nd the output roller
need power, the power is tra
nsmitted by the cooperatio
n of the chai
n a
nd the double gear, a
nd the gears are meshed betwee
n the two rollers. Key words: combi
ng cotto
n; automatio
n; fully automatic circular cardi
ng machi
ne; mecha
nical structure; SolidWorks; 目录 摘要I Abstract II 第1章绪论1 1.1绢纺行业背景及发展趋势1 1.2本课题的来源1 1.3本课题的目的与意义3 1.4国内外研究现状4 1.4.1国外研究现状4 1.4.2国内研究现状5 第2章圆梳机的工艺流程分析6 2.1圆梳的目的6 2.2圆梳机的组成及主要结构7 2.3圆梳机的工艺流程7 2.3.1传统圆梳机的工艺流程7 2.3.2自动化圆梳机流程分析10 2.4基于压板的机构设计11 第3章基于solidworks建模及改进13 3.1原压板全自动圆梳机的问题分析13 3.2压板全自动圆梳机的主要机构设计和改进15 3.2.1自动去落棉装置15 3.2.2压板升降机构17 3.2.3传送台机构的设计20 3.2.4梳理滚筒换位机构26 3.3压板全自动圆梳机的运动流程30 3.4压板全自动化圆梳机运动控制设计33 3.4.1压板全自动化圆梳机的硬件选择33 3.4.2压板全自动化圆梳机的控制设计34 第4章基于adams机构运动仿真38 4.1压板机构的运动仿真38 4.2自动取落绵的运动仿真40 第5章总结与未来展望43 参考文献44 致谢45
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n of Spu
n-spi
n
ni
ng Circular Comb Mecha
nism Based o
n Pressi
ng Plate Lift Grip Abstract The traditio
nal silk spi
n
ni
ng process has low automatio
n, lo
ng process flow, high labor i
nte
nsity, a
nd low eco
nomic efficie
ncy. The team desig
ned a fully automatic assembly li
ne spi
n
ni
ng process. The e
ntire process requires seco
ndary plywood for flocki
ng a
nd co
nveyi
ng. Si
nce the seco
ndary plywood is used throughout the process, o
nce the problem occurs, the e
ntire assembly li
ne must be pried. Health. This paper desig
ned a circular comb mecha
nism based o
n the plate
n to improve the origi
nal structure. The improveme
nt of the circular plate-based circular combi
ng mecha
nism led by this article is as follows: 1. Co
nsideri
ng that the comb is co
nveyed by the co
nveyor belt a
nd the plate
n mecha
nism at the same time, whe
n the origi
nal cotto
n se
ndi
ng mecha
nism stops operati
ng a
nd combi
ng moveme
nt is performed, the cotto
n strip is prohibited from movi
ng, a
nd combi
ng the cotto
n at this time will ge
nerate u
neve
n combi
ng. Problems such as
not bei
ng precise, therefore, improve the cotto
n feedi
ng mecha
nism a
nd the pressure plate mecha
nism. 2. Co
nsideri
ng the co
nti
nuity of the combi
ng drum duri
ng combi
ng, o
ne combi
ng drum is used for the work, a
nd the other combi
ng drum is ready for use. Whe
n a combi
ng drum is saturated, the combi
ng drum movi
ng mecha
nism is used for moveme
nt a
nd desig
ned to be used for combi
ng. Roller reciprocati
ng li
near mecha
nism or eleme
nt. 3. Co
nsideri
ng that the i
nput roller a
nd the output roller
need power, the power is tra
nsmitted by the cooperatio
n of the chai
n a
nd the double gear, a
nd the gears are meshed betwee
n the two rollers. Key words: combi
ng cotto
n; automatio
n; fully automatic circular cardi
ng machi
ne; mecha
nical structure; SolidWorks; 目录 摘要I Abstract II 第1章绪论1 1.1绢纺行业背景及发展趋势1 1.2本课题的来源1 1.3本课题的目的与意义3 1.4国内外研究现状4 1.4.1国外研究现状4 1.4.2国内研究现状5 第2章圆梳机的工艺流程分析6 2.1圆梳的目的6 2.2圆梳机的组成及主要结构7 2.3圆梳机的工艺流程7 2.3.1传统圆梳机的工艺流程7 2.3.2自动化圆梳机流程分析10 2.4基于压板的机构设计11 第3章基于solidworks建模及改进13 3.1原压板全自动圆梳机的问题分析13 3.2压板全自动圆梳机的主要机构设计和改进15 3.2.1自动去落棉装置15 3.2.2压板升降机构17 3.2.3传送台机构的设计20 3.2.4梳理滚筒换位机构26 3.3压板全自动圆梳机的运动流程30 3.4压板全自动化圆梳机运动控制设计33 3.4.1压板全自动化圆梳机的硬件选择33 3.4.2压板全自动化圆梳机的控制设计34 第4章基于adams机构运动仿真38 4.1压板机构的运动仿真38 4.2自动取落绵的运动仿真40 第5章总结与未来展望43 参考文献44 致谢45
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