双面槽板形零件数控加工工艺、工装与NC程序设计
摘要
当今世界各国制造业广泛采用数控技术,以提高制造能力和水平,提高对动态多变市场的适应能力和竞争能力。此外世界上各工业发达国家还将数控技术及数控装备列为国家的战略物资,不仅采取重大措施来发展自己的数控技术及其产业,而且在“高精尖”数控关键技术和装备方面对我国实行封锁和限制政策。总之,大力发展以数控技术为核心的先进制造技术已成为世界各发达国家加速经济发展、提高综合国力和国家地位的重要途径。
装备工业的技术水平和现代化程度决定着整个国民经济的水平和现代化程度,数控技术及装备是发展新兴高新技术产业和尖端工业的使能技术和最基本的装备。马克思曾经说过“各种经济时代的区别,不在于生产什么,而在于怎样生产,用什么劳动资料生产”。制造技术和装备就是人类生产活动的最基本的生产资料,而数控技术又是当今先进制造技术和装备最核心的技术。
数控技术是用数字信息对机械运动和工作过程进行控制的技术,数控装备是以数控技术为代表的新技术对传统制造产业和新兴制造业的渗透形成的机电一体化产品,即所谓的数字化装备,其技术范围覆盖很多领域:(1)机械制造技术;(2)信息处理、加工、传输技术;(3)自动控制技术;(4)伺服驱动技术;(5)传感器技术;(6)软件技术等。
数控技术的应用不但给传统制造业带来了革命性的变化,使制造业成为工业化的象征,而且随着数控技术的不断发展和应用领域的扩大,他对国计民生的一些重要行业的发展起着越来越重要的作用,因为这些行业所需装备的数字化已是现代发展的大趋势。
作为一名在校学生,积极地投身实践争做社会主义的创造着与建设者是我义不容辞的责任。而零件又是组成各种复杂机械的根本,所以我坚信用自己所学为国家、社会做出应有的贡献。
Abstract
Widely adopted by
natio
ns i
n the world ma
nufacturi
ng
numerical co
ntrol tech
nology to improve ma
nufacturi
ng capacity a
nd level, to improve the dy
namic cha
ngi
ng market adaptability a
nd competitive
ness. I
n additio
n, all i
ndustrial cou
ntries i
n the world a
nd CNC
numerical co
ntrol tech
nology a
nd equipme
nt will also be listed as a
natio
nal strategic goods,
not o
nly to take sig
nifica
nt steps to develop its ow
n CNC tech
nology a
nd its i
ndustry, e
nha
nce overall
natio
nal stre
ngth a
nd a
n importa
nt way to statehood. The equipme
nt i
ndustry's tech
nical level a
nd degree of moder
nizatio
n of the e
ntire
natio
nal eco
nomy determi
nes the level a
nd degree of moder
nizatio
n,
numerical co
ntrol tech
nology a
nd equipme
nt is the developme
nt of
new high-tech i
ndustry a
nd cutti
ng-edge i
ndustries, e
nabli
ng tech
nology a
nd basic equipme
nt. Marx o
nce said, "the differe
nce betwee
n the various eco
nomic era, is
not what is produced, but rather how to produce, what the productio
n of labor." Ma
nufacturi
ng tech
nology a
nd equipme
nt is the most basic of huma
n mea
ns of productio
n activities, while the
numerical co
ntrol tech
nology is today's most adva
nced ma
nufacturi
ng tech
nology a
nd equipme
nt, the core tech
nology. CNC tech
nology is to use digital i
nformatio
n o
n the mecha
nical moveme
nt a
nd the work process co
ntrol tech
nology, CNC
numerical co
ntrol tech
nology a
nd equipme
nt is represe
nted by
new tech
nologies o
n traditio
nal ma
nufacturi
ng i
ndustries a
nd the pe
netratio
n of the formatio
n of
new ma
nufacturi
ng electromecha
nical i
ntegrated product, so-called digital equipme
nt , a
nd its tech
nology, coveri
ng ma
ny areas: (1) Mecha
nical ma
nufacturi
ng tech
nology; (2) i
nformatio
n processi
ng, processi
ng a
nd tra
nsmissio
n tech
nology; (3) automatic co
ntrol tech
nology; (4) servo drive tech
nology; (5) se
nsor tech
nology; (6) software tech
nology. The applicatio
n of CNC tech
nology to traditio
nal ma
nufacturi
ng i
ndustry is
not o
nly a revolutio
nary cha
nge i
n the ma
nufacturi
ng i
ndustry to become a symbol of i
ndustrializatio
n, a
nd with the
numerical co
ntrol tech
nology, co
nti
nuous developme
nt a
nd expa
nsio
n of applicatio
n fields, his people's livelihood some of the importa
nt developme
nt of the i
ndustry plays a a
n i
ncreasi
ngly importa
nt role, because these i
ndustries have bee
n required for the digital equipme
nt is a major tre
nd of moder
n developme
nt. As a school stude
nt, actively i
nvolved i
n the practice of strivi
ng to create a forward to worki
ng with builders of socialism is my bou
nde
n duty. The part is composed of a variety of complex machi
nery, the fu
ndame
ntal, so I firmly believe that what they have lear
ned i
n their ow
n cou
ntry, a
nd make due co
ntributio
ns to the commu
nity. Keywords:CNC Tech
nology Programmi
ng CNC machi
ne tools 目录 摘要····················································2 1.概述·························································6 1.1设计研究的目的和意义····································6 1.2数控机床在国内外的发展状况和发展趋势和涉及的学科············6 1.2.1数控机床在国内外的发展状况和发展趋势····················6 1.3本课题的总体要求和规划······································7 1.3.1本课题的总体要求········································7 1.3.2规划····················································7 1.3.3涉及的学科··············································8 2方案的可行性论证和方案的实现···································8 2.1机床的选趣·················································8 2.2毛坯的选趣·················································9 2.3刀具的选趣·················································9 2.4工件的安装与夹具的选择······································12 2.5数控加工工艺路线设计········································15 2.5.1选择定位基准············································15 2.5.2选择数控加工方法········································17 2.5.3划分加工阶段············································19 2.5.4划分加工工序············································20 2.5.5确定加工顺序············································21 2.5.6确定走刀路线和工步顺序··································21 2.5.7加工余量与工序尺寸及公差的确定··························22 2.5.8切削用量的确定··········································23 2.5.9对刀点与换刀点的确定····································26 结论······························································28 致谢······························································29 参考文献··························································30
展开...
natio
ns i
n the world ma
nufacturi
ng
numerical co
ntrol tech
nology to improve ma
nufacturi
ng capacity a
nd level, to improve the dy
namic cha
ngi
ng market adaptability a
nd competitive
ness. I
n additio
n, all i
ndustrial cou
ntries i
n the world a
nd CNC
numerical co
ntrol tech
nology a
nd equipme
nt will also be listed as a
natio
nal strategic goods,
not o
nly to take sig
nifica
nt steps to develop its ow
n CNC tech
nology a
nd its i
ndustry, e
nha
nce overall
natio
nal stre
ngth a
nd a
n importa
nt way to statehood. The equipme
nt i
ndustry's tech
nical level a
nd degree of moder
nizatio
n of the e
ntire
natio
nal eco
nomy determi
nes the level a
nd degree of moder
nizatio
n,
numerical co
ntrol tech
nology a
nd equipme
nt is the developme
nt of
new high-tech i
ndustry a
nd cutti
ng-edge i
ndustries, e
nabli
ng tech
nology a
nd basic equipme
nt. Marx o
nce said, "the differe
nce betwee
n the various eco
nomic era, is
not what is produced, but rather how to produce, what the productio
n of labor." Ma
nufacturi
ng tech
nology a
nd equipme
nt is the most basic of huma
n mea
ns of productio
n activities, while the
numerical co
ntrol tech
nology is today's most adva
nced ma
nufacturi
ng tech
nology a
nd equipme
nt, the core tech
nology. CNC tech
nology is to use digital i
nformatio
n o
n the mecha
nical moveme
nt a
nd the work process co
ntrol tech
nology, CNC
numerical co
ntrol tech
nology a
nd equipme
nt is represe
nted by
new tech
nologies o
n traditio
nal ma
nufacturi
ng i
ndustries a
nd the pe
netratio
n of the formatio
n of
new ma
nufacturi
ng electromecha
nical i
ntegrated product, so-called digital equipme
nt , a
nd its tech
nology, coveri
ng ma
ny areas: (1) Mecha
nical ma
nufacturi
ng tech
nology; (2) i
nformatio
n processi
ng, processi
ng a
nd tra
nsmissio
n tech
nology; (3) automatic co
ntrol tech
nology; (4) servo drive tech
nology; (5) se
nsor tech
nology; (6) software tech
nology. The applicatio
n of CNC tech
nology to traditio
nal ma
nufacturi
ng i
ndustry is
not o
nly a revolutio
nary cha
nge i
n the ma
nufacturi
ng i
ndustry to become a symbol of i
ndustrializatio
n, a
nd with the
numerical co
ntrol tech
nology, co
nti
nuous developme
nt a
nd expa
nsio
n of applicatio
n fields, his people's livelihood some of the importa
nt developme
nt of the i
ndustry plays a a
n i
ncreasi
ngly importa
nt role, because these i
ndustries have bee
n required for the digital equipme
nt is a major tre
nd of moder
n developme
nt. As a school stude
nt, actively i
nvolved i
n the practice of strivi
ng to create a forward to worki
ng with builders of socialism is my bou
nde
n duty. The part is composed of a variety of complex machi
nery, the fu
ndame
ntal, so I firmly believe that what they have lear
ned i
n their ow
n cou
ntry, a
nd make due co
ntributio
ns to the commu
nity. Keywords:CNC Tech
nology Programmi
ng CNC machi
ne tools 目录 摘要····················································2 1.概述·························································6 1.1设计研究的目的和意义····································6 1.2数控机床在国内外的发展状况和发展趋势和涉及的学科············6 1.2.1数控机床在国内外的发展状况和发展趋势····················6 1.3本课题的总体要求和规划······································7 1.3.1本课题的总体要求········································7 1.3.2规划····················································7 1.3.3涉及的学科··············································8 2方案的可行性论证和方案的实现···································8 2.1机床的选趣·················································8 2.2毛坯的选趣·················································9 2.3刀具的选趣·················································9 2.4工件的安装与夹具的选择······································12 2.5数控加工工艺路线设计········································15 2.5.1选择定位基准············································15 2.5.2选择数控加工方法········································17 2.5.3划分加工阶段············································19 2.5.4划分加工工序············································20 2.5.5确定加工顺序············································21 2.5.6确定走刀路线和工步顺序··································21 2.5.7加工余量与工序尺寸及公差的确定··························22 2.5.8切削用量的确定··········································23 2.5.9对刀点与换刀点的确定····································26 结论······························································28 致谢······························································29 参考文献··························································30
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