圆弧零件及M30×2外螺纹加工工艺与夹具设计
摘要
本次设计内容涉及了机械制造工艺及机床夹具设计、金属切削机床、公差配合与测量等多方面的知识。
圆弧零件的加工工艺规程和车M30×2外螺纹的工艺设计、工序设计以及专用夹具的设计三部分。在工艺设计中要首先对零件进行分析,了解零件的工艺再设计出毛坯的结构,并选择好零件的加工基准,设计出零件的工艺路线;接着对零件各个工步的工序进行尺寸计算,关键是决定出各个工序的工艺装备及切削用量;然后进行专用夹具的设计,选择设计出夹具的各个组成部件,如定位元件、夹紧元件、引导元件、夹具体与机床的连接部件以及其它部件;计算出夹具定位时产生的定位误差,分析夹具结构的合理性与不足之处,并在以后设计中注意改进。
关键词:圆弧;加工工艺;工序;夹具;工艺装备;切削用量
Abstract
This desig
n i
nvolves mecha
nical ma
nufacturi
ng tech
nology a
nd machi
ne tool fixture desig
n, metal cutti
ng machi
ne tools, tolera
nce fit a
nd measureme
nt a
nd other aspects of k
nowledge. Processi
ng procedure of arc parts a
nd process desig
n, process desig
n a
nd special fixture desig
n of M30 I
n the process desig
n,we must first a
nalyze the parts, u
ndersta
nd the process of the parts, the
n desig
n the structure of the bla
nk, a
nd select the processi
ng be
nchmark of the parts, the
n desig
n the process route of the parts. The desig
n of special fixture is carried out, a
nd each compo
ne
nt of fixture is selected, such as positio
ni
ng compo
ne
nt, clampi
ng compo
ne
nt, guidi
ng compo
ne
nt, co
n
necti
ng compo
ne
nt betwee
n fixture a
nd machi
ne tool, a
nd other compo
ne
nts; the positio
ni
ng error caused by fixture positio
ni
ng is calculated, the ratio
nality a
nd shortcomi
ngs of fixture structure are a
nalyzed, a
nd the
notes i
n future desig
n are give
n. It is i
nte
nded to be improved. Keywords circular arc; processi
ng tech
nology; process; fixture; process equipme
nt; cutti
ng parameter 目录 摘要I Abstract II 第1章序言- 1- 1.1引言- 1- 1.2机械加工工艺规程的作用- 1- 1.3研究方法及技术路线- 2- 第2章零件的分析- 3- 2.1图形绘制- 3- 2.2零件的工艺分析- 3- 第3章工艺规程设计- 4- 3.1确定毛坯的制造形式- 4- 3.2基面的选择- 4- 3.2.1粗基准的选择原则- 4- 3.2.2精基准选择的原则- 4- 3.3制订工艺路线- 5- 3.4加工余量的确定- 5- 3.5切削用量及基本工时的确立- 6- 第4章夹具设计- 23- 4.1定位基准的选择- 23- 4.2切削力及夹紧力计算- 23- 4.3定位误差分析- 23- 4.4夹具结构设计及简要操作说明- 24- 总结- 25- 致谢- 27- 参考文献- 28-
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n i
nvolves mecha
nical ma
nufacturi
ng tech
nology a
nd machi
ne tool fixture desig
n, metal cutti
ng machi
ne tools, tolera
nce fit a
nd measureme
nt a
nd other aspects of k
nowledge. Processi
ng procedure of arc parts a
nd process desig
n, process desig
n a
nd special fixture desig
n of M30 I
n the process desig
n,we must first a
nalyze the parts, u
ndersta
nd the process of the parts, the
n desig
n the structure of the bla
nk, a
nd select the processi
ng be
nchmark of the parts, the
n desig
n the process route of the parts. The desig
n of special fixture is carried out, a
nd each compo
ne
nt of fixture is selected, such as positio
ni
ng compo
ne
nt, clampi
ng compo
ne
nt, guidi
ng compo
ne
nt, co
n
necti
ng compo
ne
nt betwee
n fixture a
nd machi
ne tool, a
nd other compo
ne
nts; the positio
ni
ng error caused by fixture positio
ni
ng is calculated, the ratio
nality a
nd shortcomi
ngs of fixture structure are a
nalyzed, a
nd the
notes i
n future desig
n are give
n. It is i
nte
nded to be improved. Keywords circular arc; processi
ng tech
nology; process; fixture; process equipme
nt; cutti
ng parameter 目录 摘要I Abstract II 第1章序言- 1- 1.1引言- 1- 1.2机械加工工艺规程的作用- 1- 1.3研究方法及技术路线- 2- 第2章零件的分析- 3- 2.1图形绘制- 3- 2.2零件的工艺分析- 3- 第3章工艺规程设计- 4- 3.1确定毛坯的制造形式- 4- 3.2基面的选择- 4- 3.2.1粗基准的选择原则- 4- 3.2.2精基准选择的原则- 4- 3.3制订工艺路线- 5- 3.4加工余量的确定- 5- 3.5切削用量及基本工时的确立- 6- 第4章夹具设计- 23- 4.1定位基准的选择- 23- 4.2切削力及夹紧力计算- 23- 4.3定位误差分析- 23- 4.4夹具结构设计及简要操作说明- 24- 总结- 25- 致谢- 27- 参考文献- 28-
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