摘要
零件的加工工艺编制,在机械加工中占有非常重要的地位,零件工艺编制得合不合理,这直接关系到零件最终能否达到质量要求;夹具的设计也是不可缺少的一部分,它关系到能否提高其加工效率的问题。因此这两者在机械加工行业中是至关重要的环节。
左臂壳体零件的主要加工表面为孔和外圆表面。外圆表面加工根据精度要要求可选择车削和磨削。孔加工方法的选择比较复杂,需要考虑零件的结构特点、孔径大小、长径比、精度和粗糙度要求以及生产规模等各种因素。对于精度要求较高的孔往往还要采用几种不同的方法顺次进行加工。本次设计的连接套,为保证孔的精度和表面质量将先后经过粗车、半精车、精车和钻孔、铰丝等工序加工。
在机床上对零件进行机械加工时,为保证工件加工精度,首先要保证工件在机床上占有正确的位置,然后通过夹紧机构使工件在正确位置上固定不动,这一任务就是由机床夹具完成。对于单件、小批量生产,应尽量使用通用夹具,这样可以降低工件的生产成本。但是由于通用夹具适用各种工件的装夹,所以夹紧时往往比较费时间,并且操作复杂,生产效率低,也难以保证加工精度,为此需设计专用夹具。
关键词:工艺设计、基准选择、切削用量、定位误差
ABSTRCT
Is the compo
ne
nts craft establishme
nt, holds the very importa
nt status i
n the machi
ne-fi
nishi
ng, the compo
ne
nts craft establishes reaso
nable, whether do this direct relatio
n compo
ne
nts achieve the quality requireme
nt fi
nally; Jig's desig
n is also a
n esse
ntial part, whether does it relate raises its processi
ng efficie
ncy the questio
n. Therefore this both i
n the machi
ne-fi
nishi
ng professio
n are the importa
nt li
nks. Sleeve compo
ne
nts mai
n processi
ng surface for hole a
nd outer a
n
nulus surface. The outer a
n
nulus face work
needs to request accordi
ng to the precisio
n to be possible to choose the tur
ni
ng a
nd the gri
ndi
ng. The hole processi
ng method's choice is quite complex,
needs to co
nsider the compo
ne
nts the u
nique feature, the aperture size, the le
ngth to diameter ratio, the precisio
n a
nd rough
ness request as well as the scale of productio
n a
nd so o
n each ki
nd of factor. Ofte
n must use several differe
nt methods regardi
ng the accuracy requireme
nt high hole to carry o
n the processi
ng i
n order. This desig
n's cyli
nder, will pass through half fi
nished bori
ng, the fi
nished bori
ng, the fi
ne articulatio
n a
nd the tru
ndle successively for the guara
ntee hole's precisio
n a
nd the surface quality a
nd so o
n five worki
ng procedure processi
ngs Whe
n the e
ngi
ne bed carries o
n the machi
ne-fi
nishi
ng to the compo
ne
nts, is guara
nteed that the work piece worki
ng accuracy, first
needs to guara
ntee the work piece holds the correct positio
n o
n the e
ngi
ne bed, the
n causes the work piece i
n the correct positio
n through the clamp orga
nizatio
n fixed motio
nless, this duty is completes by the e
ngi
ne bed jig. Regardi
ng the si
ngle u
nit, the small batch productio
n, should use the u
niversal jig as far as possible, like this may reduce the work piece the productio
n cost. But because the u
niversal jig is suitable each ki
nd of work piece the attire to clamp, therefore time clamp ofte
n compares spe
nds the time, a
nd operates complex, the productio
n efficie
ncy is low, also guara
ntees the worki
ng accuracy with difficulty, for this reaso
n must desig
n the u
nit clamp. Key word: Craft, datum, cutti
ng specificatio
ns, localizatio
n datum, positio
n error. 目录 摘要I ABSTRCT II 第一章零件的分析1 1.1左臂壳体的作用1 1.2左臂壳体的主要工艺分析1 第二章左臂壳体工艺规程设计2 2.1确定毛坯尺寸和毛坯图2 2.2基准选择2 2.2.1粗基准的选择2 2.2.2精基准的选择2 2.3表面加工方法的选择2 2.4制定工艺路线3 2.5工艺方案的比较与分析5 2.6加工余量和工序尺寸5 2.7各种机床与刀具选择7 2.8确定切削用量和基本工时7 2.8.1加工条件7 2.8.2计算切削用量8 2.9计算时间定额和提高生产率的工艺途径简介21 第三章专用夹具的设计23 3.1、问题提出23 3.2定位基准的选择23 3.3定位元件的设计23 3.4切削力和夹紧力的计算23 第四章结论27 致谢28 参考文献29
展开...
ne
nts craft establishme
nt, holds the very importa
nt status i
n the machi
ne-fi
nishi
ng, the compo
ne
nts craft establishes reaso
nable, whether do this direct relatio
n compo
ne
nts achieve the quality requireme
nt fi
nally; Jig's desig
n is also a
n esse
ntial part, whether does it relate raises its processi
ng efficie
ncy the questio
n. Therefore this both i
n the machi
ne-fi
nishi
ng professio
n are the importa
nt li
nks. Sleeve compo
ne
nts mai
n processi
ng surface for hole a
nd outer a
n
nulus surface. The outer a
n
nulus face work
needs to request accordi
ng to the precisio
n to be possible to choose the tur
ni
ng a
nd the gri
ndi
ng. The hole processi
ng method's choice is quite complex,
needs to co
nsider the compo
ne
nts the u
nique feature, the aperture size, the le
ngth to diameter ratio, the precisio
n a
nd rough
ness request as well as the scale of productio
n a
nd so o
n each ki
nd of factor. Ofte
n must use several differe
nt methods regardi
ng the accuracy requireme
nt high hole to carry o
n the processi
ng i
n order. This desig
n's cyli
nder, will pass through half fi
nished bori
ng, the fi
nished bori
ng, the fi
ne articulatio
n a
nd the tru
ndle successively for the guara
ntee hole's precisio
n a
nd the surface quality a
nd so o
n five worki
ng procedure processi
ngs Whe
n the e
ngi
ne bed carries o
n the machi
ne-fi
nishi
ng to the compo
ne
nts, is guara
nteed that the work piece worki
ng accuracy, first
needs to guara
ntee the work piece holds the correct positio
n o
n the e
ngi
ne bed, the
n causes the work piece i
n the correct positio
n through the clamp orga
nizatio
n fixed motio
nless, this duty is completes by the e
ngi
ne bed jig. Regardi
ng the si
ngle u
nit, the small batch productio
n, should use the u
niversal jig as far as possible, like this may reduce the work piece the productio
n cost. But because the u
niversal jig is suitable each ki
nd of work piece the attire to clamp, therefore time clamp ofte
n compares spe
nds the time, a
nd operates complex, the productio
n efficie
ncy is low, also guara
ntees the worki
ng accuracy with difficulty, for this reaso
n must desig
n the u
nit clamp. Key word: Craft, datum, cutti
ng specificatio
ns, localizatio
n datum, positio
n error. 目录 摘要I ABSTRCT II 第一章零件的分析1 1.1左臂壳体的作用1 1.2左臂壳体的主要工艺分析1 第二章左臂壳体工艺规程设计2 2.1确定毛坯尺寸和毛坯图2 2.2基准选择2 2.2.1粗基准的选择2 2.2.2精基准的选择2 2.3表面加工方法的选择2 2.4制定工艺路线3 2.5工艺方案的比较与分析5 2.6加工余量和工序尺寸5 2.7各种机床与刀具选择7 2.8确定切削用量和基本工时7 2.8.1加工条件7 2.8.2计算切削用量8 2.9计算时间定额和提高生产率的工艺途径简介21 第三章专用夹具的设计23 3.1、问题提出23 3.2定位基准的选择23 3.3定位元件的设计23 3.4切削力和夹紧力的计算23 第四章结论27 致谢28 参考文献29
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