总泵缸体零件机械加工工艺和车Φ30端面、钻M12孔夹具设计
摘要 总泵缸体工艺规程及其车Φ30端面;钻、攻M121.25-5H螺纹;钻、攻M221.5-5H螺纹;钻透孔Φ0.7、沉孔Φ3.5和Φ3.5通孔的工装夹具设计是包括零件加工的工艺设计、工序设计以及专用夹具的设计三部分。在工艺设计中要首先对零件进行分析,了解零件的工艺再设计出毛坯的结构,并选择好零件的加工基准,设计出零件的工艺路线;接着对零件各个工步的工序进行尺寸计算,关键是决定出各个工序的工艺装备及切削用量;然后进行专用夹具的设计,选择设计出夹具的各个组成部件,如定位元件、夹紧元件、引导元件、夹具体与机床的连接部件以及其它部件;计算出夹具定位时产生的定位误差,分析夹具结构的合理性与不足之处。 关键词:总泵缸体;加工工艺;夹具 The Total Pump Cyli
nder Parts Mecha
nical Processi
ng Tech
nology A
nd Machi
ne Tool Fixture Desig
n Abstract Master cyli
nder process a
nd car of Φ 30 e
nd; drilli
ng, tappi
ng screw drill, M12 1.25-5H; attack M221.5-5H thread; drill hole 0.7, hole Phi 3.5 a
nd phi 3.5 through holes i
n the fixture desig
n process desig
n, i
ncludi
ng the parts processi
ng process desig
n a
nd fixture three. I
n the process of desig
n should first of all parts for a
nalysis, to u
ndersta
nd the parts of the process to desig
n bla
nk structure, a
nd choose the good parts machi
ni
ng datum, desig
n a part of the process route; the
n the parts of each step of the process dime
nsio
n calculatio
n, is the key to determi
ne the process equipme
nt a
nd cutti
ng the amou
nt of each worki
ng procedure desig
n; the
n the special fixture fixture desig
n, selectio
n of the various compo
ne
nts, such as the co
n
necti
ng part positio
ni
ng eleme
nt, clampi
ng eleme
nts, guidi
ng eleme
nts, fixture a
nd machi
ne tools a
nd other compo
ne
nts; the positio
ni
ng errors calculated fixture positio
ni
ng, a
nalysis the ratio
nality a
nd shortcomi
ng of the fixture structure. Key Words : Master cyli
nder; Processi
ng tech
nic;Fixture 目录 1绪论1 1.1概述1 1.2机械加工工艺规程的作用1 1.3课题背景及国内外发展趋势2 1.4研究方法及技术路线3 1.4.1深入生产实践调查研究3 1.4.2制定工艺规程的程序3 2零件的分析5 2.1零件图5 2.2零件工作原理5 2.3零件工艺分析5 2.4总泵缸体的技术要求5 3工艺规程设计7 3.1确定毛坯制造形式7 3.2基准面选择7 3.3工艺路线7 3.4机械加工余量工序尺寸及毛坯尺寸的确定7 3.5确定切削用量及基本工时7 4车Φ30端面的夹具设计19 4.1问题的提出19 4.2定位基准的选择19 4.3切削力及加紧力计算19 4.4定位误差的分析20 4.5平衡块的计算20 4.6夹具截图21 5钻M12X12.5-5H夹具设计22 5.1定位基准选择22 5.2定位误差分析22 5.3夹具设计方案22 6结论23 参考文献24 致谢25 设计()知识产权声明26 设计()独创性声明27
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