小型块茎类蔬菜(莲藕为例)去皮机设计DESIGN OF PEELING MACHINE FOR SMALL TUBER VEGETABLES (LOTUS ROOT)
摘要
随着生活方式的改变,简易包装的去皮蔬菜称为越来越多人的选择。目前部分莲藕的生产依然采用的是人工操作,具有生产效率低,浪费劳动力问题。旨在解决这些问题,本课题设计了一种莲藕半自动去皮机,本设计中关键技术的研究如下:
通过分析莲藕的物理特性,确定了双喂入辊旋转夹持的莲藕喂入方式;确定了本机器的去皮机理为动静刷轮结合的摩擦去皮,具有3种不同的去皮方式,并提高了去皮的效率;确定了喂入速度、刷轮转速等参数;同时确定了机器中的传动方式包括锥齿轮传动、V带传动等。最后,本文还对关键部件进行了ANSYS有限元分析,结果表明各项指标符合设计要求。
关键词莲藕去皮;动静刷轮;锥齿轮传动;ANSYS有限元分析
Abstract
With lifestyle cha
nges, the simple packagi
ng of peeled vegetables becomes ma
ny people's choice. At prese
nt, some of the lotus root productio
ns are still usi
ng ma
nual operatio
n, which make low productio
n a
nd waste of labor. Aimi
ng at solvi
ng these problems, this paper desig
ns a semi-automatic lotus root peeli
ng machi
ne, which carries out the research of key tech
nology of machi
ne: By a
nalyzi
ng the physical characteristics of lotus root, this paper determi
nes the feedi
ng mode of lotus root which has the radius of 10cm circular arc shape a
nd the rotates root clamped by the double feed roll. This paper determi
nes the mecha
nism of the machi
ne is frictio
n-removi
ng with the combi
natio
n of dy
namic a
nd static brush wheels, a
nd has 3 ki
nds of differe
nt peeli
ng ways, which improves the fault-tolera
nt rate of the peeli
ng; The paper determi
nes ma
ny importa
nt parameters such as feed speed a
nd brush wheel speed. At the same time, the tra
nsmissio
n mode of the machi
ne is determi
ned, i
ncludi
ng bevel gear tra
nsmissio
n a
nd v-belt tra
nsmissio
n a
nd so o
n. I
n this paper, the key compo
ne
nts are a
nalyzed by ANSYS, the results show that the stre
ngth a
nd other i
ndexes ca
n meet the desig
n requireme
nts. Keywords Lotus root peeled dy
namic brush wheel co
ne gear drive ANSYS Fi
nite eleme
nt a
nalysis 目录 摘要I Abstract II 1引言1 1.1研究背景1 1.1.1目的意义1 1.1.2果蔬去皮技术概况1 1.1.3国内外研究现状2 1.1.4莲藕去皮机的发展前景3 2莲藕去皮机的方案与工作原理4 2.1去皮机方案确定与工作原理4 2.1.1方案1 4 2.1.2方案2 4 2.1.3确定设计方案5 2.1.4莲藕去皮机工作参数分析5 2.2莲藕特性分析5 2.3莲藕加工过程分析6 2.4去皮机设计要求与原则6 2.4.1技术要求6 2.4.2去皮机性能要求和设计原则6 3莲藕去皮机整体机构设计与强度计算8 3.1喂料斗的设计8 3.2喂料辊的设计与计算8 3.3去皮装置(刷轮)设计与计算9 3.3.1去皮装置的组成9 3.3.2刷轮的组成9 3.3.3刷轮的设计9 3.3.4刷毛的设计10 3.4传动装置的设计10 3.4.1电动机的选择10 3.4.2带传动的设计与计算12 3.4.3锥齿轮传动的设计与计算17 3.5轴系零部件的设计20 3.5.1I轴的设计20 3.5.2II轴的设计24 3.5.3III-IV轴的设计24 3.5.4键的强度计算25 4ANSYS有限元分析26 4.1有限元分析的基本原理26 4.2啮合齿轮的有限元分析26 结论28 致谢29 参考文献30
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nges, the simple packagi
ng of peeled vegetables becomes ma
ny people's choice. At prese
nt, some of the lotus root productio
ns are still usi
ng ma
nual operatio
n, which make low productio
n a
nd waste of labor. Aimi
ng at solvi
ng these problems, this paper desig
ns a semi-automatic lotus root peeli
ng machi
ne, which carries out the research of key tech
nology of machi
ne: By a
nalyzi
ng the physical characteristics of lotus root, this paper determi
nes the feedi
ng mode of lotus root which has the radius of 10cm circular arc shape a
nd the rotates root clamped by the double feed roll. This paper determi
nes the mecha
nism of the machi
ne is frictio
n-removi
ng with the combi
natio
n of dy
namic a
nd static brush wheels, a
nd has 3 ki
nds of differe
nt peeli
ng ways, which improves the fault-tolera
nt rate of the peeli
ng; The paper determi
nes ma
ny importa
nt parameters such as feed speed a
nd brush wheel speed. At the same time, the tra
nsmissio
n mode of the machi
ne is determi
ned, i
ncludi
ng bevel gear tra
nsmissio
n a
nd v-belt tra
nsmissio
n a
nd so o
n. I
n this paper, the key compo
ne
nts are a
nalyzed by ANSYS, the results show that the stre
ngth a
nd other i
ndexes ca
n meet the desig
n requireme
nts. Keywords Lotus root peeled dy
namic brush wheel co
ne gear drive ANSYS Fi
nite eleme
nt a
nalysis 目录 摘要I Abstract II 1引言1 1.1研究背景1 1.1.1目的意义1 1.1.2果蔬去皮技术概况1 1.1.3国内外研究现状2 1.1.4莲藕去皮机的发展前景3 2莲藕去皮机的方案与工作原理4 2.1去皮机方案确定与工作原理4 2.1.1方案1 4 2.1.2方案2 4 2.1.3确定设计方案5 2.1.4莲藕去皮机工作参数分析5 2.2莲藕特性分析5 2.3莲藕加工过程分析6 2.4去皮机设计要求与原则6 2.4.1技术要求6 2.4.2去皮机性能要求和设计原则6 3莲藕去皮机整体机构设计与强度计算8 3.1喂料斗的设计8 3.2喂料辊的设计与计算8 3.3去皮装置(刷轮)设计与计算9 3.3.1去皮装置的组成9 3.3.2刷轮的组成9 3.3.3刷轮的设计9 3.3.4刷毛的设计10 3.4传动装置的设计10 3.4.1电动机的选择10 3.4.2带传动的设计与计算12 3.4.3锥齿轮传动的设计与计算17 3.5轴系零部件的设计20 3.5.1I轴的设计20 3.5.2II轴的设计24 3.5.3III-IV轴的设计24 3.5.4键的强度计算25 4ANSYS有限元分析26 4.1有限元分析的基本原理26 4.2啮合齿轮的有限元分析26 结论28 致谢29 参考文献30
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