大型卷纸机启动装置设计
摘要
近年来,随着国民经济的不断增长,各行各业对纸的要求日益增大,国内造纸行业也进入了一个新的发展时期.卷纸机成为造纸厂必要设备之一。卷纸机的组成部分有卷纸缸、卷纸辊及卷纸辊调节装置、换纸装置、启动装置等。卷纸棍带式启动装置目前有两种:轮胎启动和带式启动,轮胎启动较之带式启动装置它的稳定性较差,不能满足高速纸机的要求,高速纸机上通常选用带式启动装置。
为适应高车速需要,本文对大型卷纸机带式启动装置进行设计研究,它由电机、联轴器、气缸、主轴、轴承、带轮、平皮带、连杆等零部件组成。卷纸机通过启动装置变速过程中使空的卷纸棍速度与卷纸缸的速度同步。
通过传动方案的拟定,经过电动机的选择及带轮的计算;联轴器的选择;传动零件的设计计算;气缸的选型计算。结合PEROE软件三维建模, AuToCAD软件二维工程出图,最终设计出适用于大型卷纸机的带式启动装置。
关键词:卷纸机,减速机,三维建模,工程图
ABSTRACT
I
n rece
ntyears,with the
natio
nal eco
nomy growi
ng, allwalks of life to the requireme
nts of the paper is i
ncreasi
ng, the domestic paper i
ndustry has e
ntered a
new period of developme
nt. The rolli
ng paper machi
ne co
nsists of a paper roll, a roll of paper roll a
nd a roll of paper roll adjustme
nt device, a paper cha
ngi
ng device, a starti
ng device, etc.. Paper rolli
ng stick belt starti
ng device at prese
nt, there are two: Tire starti
ng a
nd starti
ng of belt type, tire starti
ng a belt starti
ng device its stability is poor, ca
n
not meet the requireme
nts of high-speed paper machi
ne, high speed paper machi
ne usually choose belt starti
ng device. I
n order to meet the
need of high speed, this paper desig
ns the belt type starti
ng device for large reel paper machi
ne,which is composed of reducer motor, shaft coupli
ng, cyli
nder,variable speed compo
ne
nt a
nd so o
n. Roll paper machi
ne through the starti
ng device speed cha
nge process so that the air roll paper speed a
nd roll paper cyli
nder speed sy
nchro
nizatio
n. Through the tra
nsmissio
n scheme proposed, through the calculatio
n of the selectio
n of electric motor a
nd drivi
ng device of ki
nematic a
nd dy
namic parameters calculatio
n of shaft; coupli
ng; tra
nsmissio
n parts of the desig
n calculatio
n; cyli
nder selectio
n of the computer, combi
nedwith PEROE Three-dime
nsio
nal modeli
ng softwarewith AutoCAD software for 2D e
ngi
neeri
ng drawi
ngs for the large rolls of paper machi
ne belt starti
ng device desig
n. Keywords: roll paper machi
ne, reducer, three dime
nsio
nal modeli
ng, e
ngi
neeri
ng drawi
ng 目录 大型卷纸机启动装置4 1绪论4 1.1课题的提出及背景4 1.1.1国内外卷纸机的发展现状4 1.1.2课题的提出9 1.2基本内容及技术方案9 1.3卷纸机带式启动装置结构及工作原理9 2基本结构选型计算10 2.1带式卷纸机启动装置电机的计算选型10 2.2平皮带传动的计算11 2.3电机输出联轴器选型计算13 2.4主轴计算13 2.5气缸的计算选型14 3强度校核计算16 3.1主轴的强度校核16 3.2健的强度校核17 3.2.1联轴器与电机连接健的强度校核18 3.2.2联轴器与主轴连接健的强度校核18 3.2.3主带轮与主轴连接健的强度校核18 3.3轴承寿命校核计算19 3.3.1主轴轴承寿命计算19 3.3.1带轮轴承寿命计算19 3.3.2轴承润滑20 4卷纸机启动装置说明21 4.1主轴传动结构22 4.2从动轮传动结构22 5附件的设计23 5.1动轴连杆的设计23 5.2连杆(1)的设计23 5.3从动带轮的设计24 5.4主轴承安装座设计24 5.5平皮带材料的选取25 5.6支架的设计25 6安装注意事项26 6.1平键的安装要求26 6.2轴承安装注意事项26 6.3联轴器安装注意事项27 总结27 致谢29 参考文献30
展开...
n rece
ntyears,with the
natio
nal eco
nomy growi
ng, allwalks of life to the requireme
nts of the paper is i
ncreasi
ng, the domestic paper i
ndustry has e
ntered a
new period of developme
nt. The rolli
ng paper machi
ne co
nsists of a paper roll, a roll of paper roll a
nd a roll of paper roll adjustme
nt device, a paper cha
ngi
ng device, a starti
ng device, etc.. Paper rolli
ng stick belt starti
ng device at prese
nt, there are two: Tire starti
ng a
nd starti
ng of belt type, tire starti
ng a belt starti
ng device its stability is poor, ca
n
not meet the requireme
nts of high-speed paper machi
ne, high speed paper machi
ne usually choose belt starti
ng device. I
n order to meet the
need of high speed, this paper desig
ns the belt type starti
ng device for large reel paper machi
ne,which is composed of reducer motor, shaft coupli
ng, cyli
nder,variable speed compo
ne
nt a
nd so o
n. Roll paper machi
ne through the starti
ng device speed cha
nge process so that the air roll paper speed a
nd roll paper cyli
nder speed sy
nchro
nizatio
n. Through the tra
nsmissio
n scheme proposed, through the calculatio
n of the selectio
n of electric motor a
nd drivi
ng device of ki
nematic a
nd dy
namic parameters calculatio
n of shaft; coupli
ng; tra
nsmissio
n parts of the desig
n calculatio
n; cyli
nder selectio
n of the computer, combi
nedwith PEROE Three-dime
nsio
nal modeli
ng softwarewith AutoCAD software for 2D e
ngi
neeri
ng drawi
ngs for the large rolls of paper machi
ne belt starti
ng device desig
n. Keywords: roll paper machi
ne, reducer, three dime
nsio
nal modeli
ng, e
ngi
neeri
ng drawi
ng 目录 大型卷纸机启动装置4 1绪论4 1.1课题的提出及背景4 1.1.1国内外卷纸机的发展现状4 1.1.2课题的提出9 1.2基本内容及技术方案9 1.3卷纸机带式启动装置结构及工作原理9 2基本结构选型计算10 2.1带式卷纸机启动装置电机的计算选型10 2.2平皮带传动的计算11 2.3电机输出联轴器选型计算13 2.4主轴计算13 2.5气缸的计算选型14 3强度校核计算16 3.1主轴的强度校核16 3.2健的强度校核17 3.2.1联轴器与电机连接健的强度校核18 3.2.2联轴器与主轴连接健的强度校核18 3.2.3主带轮与主轴连接健的强度校核18 3.3轴承寿命校核计算19 3.3.1主轴轴承寿命计算19 3.3.1带轮轴承寿命计算19 3.3.2轴承润滑20 4卷纸机启动装置说明21 4.1主轴传动结构22 4.2从动轮传动结构22 5附件的设计23 5.1动轴连杆的设计23 5.2连杆(1)的设计23 5.3从动带轮的设计24 5.4主轴承安装座设计24 5.5平皮带材料的选取25 5.6支架的设计25 6安装注意事项26 6.1平键的安装要求26 6.2轴承安装注意事项26 6.3联轴器安装注意事项27 总结27 致谢29 参考文献30
作品编号:
201543
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