带有双边侧直壁几形件感温片的感温片冲压成形工艺与模具设计【弯曲模】
摘要
本设计题目为感温片冲压成形工艺与模具设计,体现了板类冲压零件的设计要求、内容及方向,有一定的设计意义。通过对该零件模具的设计,进一步加强了设计者冲压模具设计的基础知识,为设计更复杂的冲压模具做好了铺垫并吸取了更深刻的经验。
本设计运用冲压成型工艺及模具设计的基础知识,首先分析了工件的成形工艺及模具成形结构对制件质量的影响。介绍了感温片冲压模具设计时要注意的要点,通过对制件进行工艺分析,可确定制件的成形加工为两次工艺成形,即冲裁落料和一次弯曲。从控制制件尺寸精度出发,对感温片冲压模具的各主要尺寸进行了理论计算,以确定各工作零件的尺寸,从模具设计到零部件的加工工艺以及装配工艺等进行详细的阐述,并应用CAD进行各重要零件的设计。
关键词:冲裁落料;工艺分析;模具零部件的加工工艺。
Be
ndi
ng temperature film formi
ng process a
nd die desig
n Abstract The desig
n of the title sheet for thermal formi
ng process a
nd die desig
n, sheet metal stampi
ng embody parts of the desig
n requireme
nts, co
nte
nt a
nd directio
n of the desig
n of a certai
n sig
nifica
nce. Through the desig
n of the die parts to further e
nha
nce the desig
n of a stampi
ng die desig
ners the basic k
nowledge for the desig
n of more complex stampi
ng die to do a good job of pavi
ng theway a
nd draw a more profou
nd experie
nce. The desig
n of the use of pu
nch formi
ng process a
nd die desig
n of the basic k
nowledge, the first a
nalysis of the shape of theworkpiece formi
ng process a
nd die structure of the parts quality. I
ntroduced a temperature-chip stampi
ng die desig
n of the mai
n poi
nts of atte
ntio
n should be paid through the process of parts for a
nalysis,we ca
n ide
ntify parts of the formi
ng process for formi
ng the two, that is, a bla
nki
ng bla
nki
ng a
nd be
ndi
ng. Size precisio
n parts from the co
ntrol, the temperature of the mold sheet size of all the major theoretical calculatio
ns carried out to determi
ne the size of theworki
ng parts, the parts from the mold desig
n process a
nd the assembly process i
n detail, etc., a
nd Applicatio
n of CAD for the desig
n of the importa
nt parts. Keywords: Bla
nki
ng Bla
nki
ng; process a
nalysis; mold parts processi
ng. 目录 1绪论………………………………………………………………………………1 2感温片弯曲工艺确定……………………………………………………………2 2.1弯曲件的工艺性分析…………………………………………………………2 2.2工艺方案的确定………………………………………………………………3 2.3弯曲件展开尺寸长度的计算……………………………………………………3 3冲裁模具的设计…………………………………………………………………5 3.1冲裁件的工艺分析………………………………………………………………5 3.2排样………………………………………………………………………………5 3.3压力中心的确定…………………………………………………………………7 3.4凸凹模刃口尺寸计算……………………………………………………………7 3.5凸模、凹模的结构设计…………………………………………………………8 3.6压力机设备的选择………………………………………………………………12 4弯曲模设计计算…………………………………………………………………13 4.1弯曲模工作部分尺寸计算……………………………………………………13 4.2其他弯曲工艺计算及初选压力机……………………………………………15 5弯曲模总体设计…………………………………………………………………18 5.1模架的选择………………………………………………………………………18 5.2主要零件的选择…………………………………………………………………18 5.3各零部件的连接固定……………………………………………………………21 5.4弯曲模工作原理………………………………………………………………22 5.5弯曲模具总装图…………………………………………………………………22 5.6压力机的选择确定………………………………………………………………23 6模具的装配、安装及调试………………………………………………………24 6.1弯曲模的装配……………………………………………………………………24 6.2模具安装后进行试模与调试的目的……………………………………………25 7设计小结……………………………………………………………………………26 8结束语………………………………………………………………………………27 致谢………………………………………………………………………………28 参考文献……………………………………………………………………………29
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ndi
ng temperature film formi
ng process a
nd die desig
n Abstract The desig
n of the title sheet for thermal formi
ng process a
nd die desig
n, sheet metal stampi
ng embody parts of the desig
n requireme
nts, co
nte
nt a
nd directio
n of the desig
n of a certai
n sig
nifica
nce. Through the desig
n of the die parts to further e
nha
nce the desig
n of a stampi
ng die desig
ners the basic k
nowledge for the desig
n of more complex stampi
ng die to do a good job of pavi
ng theway a
nd draw a more profou
nd experie
nce. The desig
n of the use of pu
nch formi
ng process a
nd die desig
n of the basic k
nowledge, the first a
nalysis of the shape of theworkpiece formi
ng process a
nd die structure of the parts quality. I
ntroduced a temperature-chip stampi
ng die desig
n of the mai
n poi
nts of atte
ntio
n should be paid through the process of parts for a
nalysis,we ca
n ide
ntify parts of the formi
ng process for formi
ng the two, that is, a bla
nki
ng bla
nki
ng a
nd be
ndi
ng. Size precisio
n parts from the co
ntrol, the temperature of the mold sheet size of all the major theoretical calculatio
ns carried out to determi
ne the size of theworki
ng parts, the parts from the mold desig
n process a
nd the assembly process i
n detail, etc., a
nd Applicatio
n of CAD for the desig
n of the importa
nt parts. Keywords: Bla
nki
ng Bla
nki
ng; process a
nalysis; mold parts processi
ng. 目录 1绪论………………………………………………………………………………1 2感温片弯曲工艺确定……………………………………………………………2 2.1弯曲件的工艺性分析…………………………………………………………2 2.2工艺方案的确定………………………………………………………………3 2.3弯曲件展开尺寸长度的计算……………………………………………………3 3冲裁模具的设计…………………………………………………………………5 3.1冲裁件的工艺分析………………………………………………………………5 3.2排样………………………………………………………………………………5 3.3压力中心的确定…………………………………………………………………7 3.4凸凹模刃口尺寸计算……………………………………………………………7 3.5凸模、凹模的结构设计…………………………………………………………8 3.6压力机设备的选择………………………………………………………………12 4弯曲模设计计算…………………………………………………………………13 4.1弯曲模工作部分尺寸计算……………………………………………………13 4.2其他弯曲工艺计算及初选压力机……………………………………………15 5弯曲模总体设计…………………………………………………………………18 5.1模架的选择………………………………………………………………………18 5.2主要零件的选择…………………………………………………………………18 5.3各零部件的连接固定……………………………………………………………21 5.4弯曲模工作原理………………………………………………………………22 5.5弯曲模具总装图…………………………………………………………………22 5.6压力机的选择确定………………………………………………………………23 6模具的装配、安装及调试………………………………………………………24 6.1弯曲模的装配……………………………………………………………………24 6.2模具安装后进行试模与调试的目的……………………………………………25 7设计小结……………………………………………………………………………26 8结束语………………………………………………………………………………27 致谢………………………………………………………………………………28 参考文献……………………………………………………………………………29
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