摘要
冲压模具在实际工业生产中应用广泛。在传统的工业生产中,工人生产的劳动强度大、劳动量大,严重影响生产效率的提高。随着当今科技的发展,工业生产中模具的使用已经越来越引起人们的重视,而被大量应用到工业生产中来。冲压模具的自动送料技术也投入到实际的生产中,冲压模具可以大大的提高劳动生产效率,减轻工人负担,具有重要的技术进步意义和经济价值。
本文对冷冲压技术的分类、特点及发展方向作了简略概述;简述了冲压零件的形成原理、基本模具结构与运动过程及其设计原理;对典型的冲压件模具进行了设计:带凸凹模的拉伸冲孔复合模设计、落料、拉深、冲孔、翻边复合模设计、零件拉深模和小孔翻孔模。
冲压模具的设计充分利用了机械压力机的功用特点,在室温的条件下对坯件进行冲压成形,生产效率提高,经济效益显着。
本文介绍的模具实例结构简单实用,使用方便可靠,对类似工件的大批量生产具有一定的参考作用。
关键词冲压模具机械制造模具设计冲裁拉深
Left bracket seco
nd press tech
nology a
nd mold desig
n Abstract: Stampi
ng dies used i
n i
ndustrial productio
n applicatio
ns. I
n the traditio
nal i
ndustrial sector, productio
nworkers i
n the labor-i
nte
nsive a
nd labor are large a
nd serious impact o
n the e
nha
nceme
nt of productio
n efficie
ncy. With today's tech
nology developme
nt, i
ndustrial productio
n mold has bee
n a
n i
ncreasi
ng use of people's atte
ntio
n, a
nd the large-scale applicatio
n of i
ndustrial productio
n to Chi
na. Stampi
ng Die automatic feedi
ng tech
nology i
nto actual productio
n, Stampi
ng Die ca
n greatly improve labor productivity a
nd reduce the burde
n o
n theworkers,Importa
nt tech
nological progress a
nd eco
nomicvalue. I
n this paper, the tech
nology of cold stampi
ng classificatio
n, characteristics a
nd developme
ntwere briefly outli
ned. Stampi
ng parts outli
nes the pri
nciples of the formatio
n, Die basic structure a
nd moveme
nt a
nd its desig
n pri
nciple; Stampi
ng the typical mold for the desig
n: Fla
nge composite stampi
ng die desig
n solutio
n fla
nge of the processi
ng problems, reduci
ng the fla
ngewri
nkli
ng possible,with the pu
nch a
nd die pu
nchi
ng composite te
nsile modulus desig
n, bla
nki
ng, Drawi
ng, pu
nchi
ng, fla
ngi
ng compou
nd die desig
n, Parts Drawi
ng Die hole over hole a
nd die. Stampi
ng die desig
n makes full use of mecha
nical press the fu
nctio
n characteristics at room temperature u
nder co
nditio
ns of the Bla
nk for stampi
ng; improve productio
n efficie
ncy a
nd sig
nifica
nt eco
nomic be
nefits. This paper prese
nts examples of the mold structure is simple a
nd practical, easy to use a
nd reliable, Parts similar to the large-scale productio
n of certai
n refere
nces. Keywords stampi
ng tooli
ng machi
nery ma
nufacturi
ng mold desig
n be
ndi
ng deep 目录 1概述……………………………………………………………………………1 2冲压件工艺………………………………………………………………………6 2.1冲压件工艺分析……………………………………………………………6 2.2材料力学性能……………………………………………………………9 2.3确定冲压工序……………………………………………………………9 2.4编制工艺方案及模具类型结构……………………………………………9 3冲裁工艺计算……………………………………………………………………11 3.1排样设计基本内容…………………………………………………11 3.2排样方法……………………………………………………………11 3.3板料排料设计……………………………………………………………12 3.3.1搭边……………………………………………………………12 3.3.2料宽……………………………………………………………… 13 3.4冲裁力的计算……………………………………………………………15 3.5冲压设备的选用……………………………………………………………16 3.6压力中心的计算…………………………………………………………17 3.7凸模、凹模、凸凹模的尺寸与结构设计的确定…………………………18 3.7.1凸模与凹模刃口尺寸的确定…………………………………… 18 3.7.2凸模、凹模、凸凹模的结构设计…………………………………20 3.8主要零部件结构和设计…………………………………………………24 3.8.1定位零件…………………………………………………………24 3.8.2卸料零件…………………………………………………………24 3.8 3导向零件……………………………………………………………24 3.8.4弹性装置…………………………………………………………24 3.9落料冲孔复合模总装配图…………………………………………25 4冲孔模……………………………………………………………………………26 4.1冲裁力的计算……………………………………………………………26 4.2冲压设备的选用…………………………………………………………26 4.3凸模、凹模的尺寸计算…………………………………………………26 4.4模架的选择………………………………………………………………27 4.5主要零部件结构和设计…………………………………………………28 4.5.1定位零件…………………………………………………………28 4.5.2固定零件…………………………………………………………28 4.5.3导向零件…………………………………………………………28 4.5.4弹性装置…………………………………………………………28 5设计总结……………………………………………………………………29 致谢…………………………………………………………………………………30 参考文献……………………………………………………………………………31
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nd press tech
nology a
nd mold desig
n Abstract: Stampi
ng dies used i
n i
ndustrial productio
n applicatio
ns. I
n the traditio
nal i
ndustrial sector, productio
nworkers i
n the labor-i
nte
nsive a
nd labor are large a
nd serious impact o
n the e
nha
nceme
nt of productio
n efficie
ncy. With today's tech
nology developme
nt, i
ndustrial productio
n mold has bee
n a
n i
ncreasi
ng use of people's atte
ntio
n, a
nd the large-scale applicatio
n of i
ndustrial productio
n to Chi
na. Stampi
ng Die automatic feedi
ng tech
nology i
nto actual productio
n, Stampi
ng Die ca
n greatly improve labor productivity a
nd reduce the burde
n o
n theworkers,Importa
nt tech
nological progress a
nd eco
nomicvalue. I
n this paper, the tech
nology of cold stampi
ng classificatio
n, characteristics a
nd developme
ntwere briefly outli
ned. Stampi
ng parts outli
nes the pri
nciples of the formatio
n, Die basic structure a
nd moveme
nt a
nd its desig
n pri
nciple; Stampi
ng the typical mold for the desig
n: Fla
nge composite stampi
ng die desig
n solutio
n fla
nge of the processi
ng problems, reduci
ng the fla
ngewri
nkli
ng possible,with the pu
nch a
nd die pu
nchi
ng composite te
nsile modulus desig
n, bla
nki
ng, Drawi
ng, pu
nchi
ng, fla
ngi
ng compou
nd die desig
n, Parts Drawi
ng Die hole over hole a
nd die. Stampi
ng die desig
n makes full use of mecha
nical press the fu
nctio
n characteristics at room temperature u
nder co
nditio
ns of the Bla
nk for stampi
ng; improve productio
n efficie
ncy a
nd sig
nifica
nt eco
nomic be
nefits. This paper prese
nts examples of the mold structure is simple a
nd practical, easy to use a
nd reliable, Parts similar to the large-scale productio
n of certai
n refere
nces. Keywords stampi
ng tooli
ng machi
nery ma
nufacturi
ng mold desig
n be
ndi
ng deep 目录 1概述……………………………………………………………………………1 2冲压件工艺………………………………………………………………………6 2.1冲压件工艺分析……………………………………………………………6 2.2材料力学性能……………………………………………………………9 2.3确定冲压工序……………………………………………………………9 2.4编制工艺方案及模具类型结构……………………………………………9 3冲裁工艺计算……………………………………………………………………11 3.1排样设计基本内容…………………………………………………11 3.2排样方法……………………………………………………………11 3.3板料排料设计……………………………………………………………12 3.3.1搭边……………………………………………………………12 3.3.2料宽……………………………………………………………… 13 3.4冲裁力的计算……………………………………………………………15 3.5冲压设备的选用……………………………………………………………16 3.6压力中心的计算…………………………………………………………17 3.7凸模、凹模、凸凹模的尺寸与结构设计的确定…………………………18 3.7.1凸模与凹模刃口尺寸的确定…………………………………… 18 3.7.2凸模、凹模、凸凹模的结构设计…………………………………20 3.8主要零部件结构和设计…………………………………………………24 3.8.1定位零件…………………………………………………………24 3.8.2卸料零件…………………………………………………………24 3.8 3导向零件……………………………………………………………24 3.8.4弹性装置…………………………………………………………24 3.9落料冲孔复合模总装配图…………………………………………25 4冲孔模……………………………………………………………………………26 4.1冲裁力的计算……………………………………………………………26 4.2冲压设备的选用…………………………………………………………26 4.3凸模、凹模的尺寸计算…………………………………………………26 4.4模架的选择………………………………………………………………27 4.5主要零部件结构和设计…………………………………………………28 4.5.1定位零件…………………………………………………………28 4.5.2固定零件…………………………………………………………28 4.5.3导向零件…………………………………………………………28 4.5.4弹性装置…………………………………………………………28 5设计总结……………………………………………………………………29 致谢…………………………………………………………………………………30 参考文献……………………………………………………………………………31
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