机械5

地毯自动装箱机的设计 摘要 自动装箱机是一种应用于完成运输包装的机器，它可以把一定量的产品按照特定排列方式装入箱中。方块地毯，一种按照形状大小和铺陈方法排列的新型地毯，在我们的日常生活及工作中被越来越广泛的使用。但长期以来，它的包装大多都是通过人工或半自动的方式来进行包装的。 本设计是在充分了解方块地毯自动包装生产线的基本原理和工艺流程之后，设计了一款可以将码垛好的方块地毯装入纸箱中的自动装箱机械系统，从而提高生产速度。通过模块化设计方法将地毯自动装箱机分为地毯的抓娶纸箱的输送、裹包地毯三个部分来设计。这样减轻了工人的劳动强度，有效提高了生产效率。 设计中纸箱的输送采用的吸盘吸取纸箱到输送线的方法，纸箱的抓取采用的是龙门机械手移送的方法，纸箱的折叠包装采用的是裹包方法。装箱时先把预先准备好的片状的压好痕迹和切好角的包装纸箱单张吸取出放置在传送带上，并通过固定在传送带上的挡板将纸箱折成直角形，然后将码垛好的方块地毯用抓手移送到纸箱的特定位置上进行折叠裹包。 关键词：方块地毯，码垛技术，包装机械，自动包装 ABSTRACT Automatic packi
ng machi
ne is to serve for tra
nsportatio
n a
nd packi
ng. It ca
n put a amou
nt of products i
nto the box i
n a particular arra
ngeme
nt. Title carpet is divided accordi
ng to the size a
nd shape,a
nd it is more a
nd morewidely used i
n our daily life a
ndwork. But for a lo
ng time, most of its packagi
ng is made by ma
nual or semi automaticway. This subject is to desig
n a mecha
nical systemwhich ca
n automatically packi
ng the carpet i
nto the box after fully u
ndersta
nd the pri
nciple a
nd process flow of carpet automatic packagi
ng productio
n li
ne, so as to improve the productio
n speed. Through the modular desig
n method, the carpet automatic packi
ng machi
ne is divided i
nto three parts, that is the grabbi
ng of the carpet, the co
nveyi
ng of the carto
n a
nd thewrappi
ng of the carpet. This replaces the complex a
nd bori
ng of artificial packagi
ng, a
nd improves the productio
n efficie
ncy. The method for co
nveyi
ng box to co
nveyi
ng li
ne is usi
ng the suctio
n cup, the graspi
ng mea
ns is Lo
ngme
n mecha
nical ha
nd tra
nsfer method, a
nd the foldi
ng of the box is thewrappi
ng method. Firstly, taki
ng out the beforeha
nd flaky packi
ng boxwith good marks a
nd cut cor
ners a
nd place it o
n the co
nveyor belt. The
n the box is folded i
nto a right a
ngle by a baffle fixed o
n the co
nveyor belt. Keywords: Tile carpet, palletizi
ng tech
nology, packagi
ng machi
nery, automatic packagi
ng 目录 1绪论1 1.2国内外发展现状2 1.3课题研究要求和内容5 1.3.1课题研究要求5 1.3.2课题研究内容5 2地毯自动装箱机总体方案6 2.1设计概述6 2.2地毯自动装箱机具体结构设计6 2.2.1裹包机械原理简介6 2.2.2基于裹包机械原理的地毯自动装箱机整体方案设计6 2.3地毯自动装箱机各个部分方案的选取8 2.3.1纸箱移送装置方案8 2.3.2移送地毯机械设备原理及方案8 2.3.3裹包地毯设备原理11 3地毯自动装箱机机械系统设计14 3.1纸箱输送装置设计14 3.2地毯移送装置设计15 3.3地毯裹包装置设计15 3.4地毯自动装箱机三维造型17 4地毯自动装箱机部分的设计计算18 4.1设计基本参数18 4.2电机选择与计算18 4.2.1电机的计算与选择18 4.2.2电动机转速确定18 4.2.3电动机容量确定18 4.2.4电动机技术参数19 4.3光电传感器的选择19 4.4滚动轴承的选择20 4.5气缸的选择20 4.6链传送带轴的结构设计21 5结论24 参考文献26 致谢28