机械5

地毯自动码垛机的设计 摘要 随着科技的发展和进步，人民生活水平不断提高。方块地毯，作为一种用于地面铺设的新型地毯，具有使地面效果舒适、美观的效果。目前方块地毯的需求量逐年上升，但我国方块地毯产业装备距离高度自动化还有不少差距，集中体现在在纵横切之后到自动包装之前的后整理工作仍旧依靠手工完成，严重制约了生产效率和包装质量。因此，基于经济、工作效率角度出发，利用机械设备实现方块毯码垛自动化变得势在必行。 本文研究了国内方块地毯的使用、生产情况，随后又介绍了码垛技术的概念、发展历史、应用现状、存在的技术难点以及该技术未来发展趋势。根据设计要求并结合实际生产需要进行了整体方案的设计，主要包括压实装置、换向装置、质检装置、翻转装置、码垛装置、推出装置六个部分，并对每个装置展开方案的详细设计。紧接着对系统的机械结构进行具体的设计，计算校核设计参数，利用三维设计软件进行建模分析，验证设计方案的合理性。 最后，对地毯自动码垛机设计方案的总结，并对该课题未来研究方向提出了相关建议。 关键词：码垛技术，方块地毯，包装机械，自动化 DESIGN OF THE TILE CARPET AUTOMATIC PALLETIZING ABSTRACT With the developme
nt of scie
nce a
nd tech
nology, people's livi
ng sta
ndard has bee
n improved rapidly. Tile carpet, as a
new type of carpet that is used o
n the grou
nd to make the e
nviro
nme
nte comfortable a
nd beautiful. Rece
ntly, the dema
nd for carpet is i
ncreasi
ngyear byyear, but the carpet productio
n i
n Chi
na has
notyet fully realized the automatio
n level. so far, lots ofwork still
need fi
nished ma
nually, obviously i
n the aspect of cutti
ng after fi
nishi
ngwork ma
nual. The productio
n efficie
ncy a
nd packagi
ng quality ca
n
not be guara
nteed. Therefore, it is a
n imperative thi
ng to achieve the title carpet pallet automatio
n usi
ng of machi
nery a
nd equipme
nt based o
n theview of eco
nomy a
ndwork efficie
ncy. This paper studies the domestic usage a
nd productio
n of tile carpets, the
n i
ntroduces the co
ncept of palletizi
ng tech
nology, developme
nt history, applicatio
n status a
nd existi
ng tech
nical problems a
nd future developme
nt tre
nd of the tech
nology. It i
ntroduces the overall scheme desig
n accordi
ng to the desig
n requireme
nts a
nd combi
nedwith the actual productio
n requires the overall scheme desig
n, mai
nly i
ncludi
ng compactio
n device, reversi
ng device, i
nspectio
n device, flip device, pallet device, u
ni
nstall device. A
nd, it discuses each part of the pla
n i
n detail. The
n the paper a
nalysis the desig
n of mecha
nical structure of the system specifically, calculates the desig
n parameters, a
nd uses the 3D desig
n software to modeli
ng, make a
nalysis, a
ndvalidate the ratio
nality of desig
n scheme. Fi
nally, the artical makes a summary about the title carpet automatic palletizi
ng desig
n, a
nd puts forwards some suggestio
ns about the future research directio
n of the subject. Keywords: Palletizi
ng tech
nology, Tile carpet, Packagi
ng machi
nery, Automatio
n 目录 1绪论1 1.1引言1 1.2码垛技术概述2 1.3码垛技术发展现状3 1.3.1国外码垛技术研究现状3 1.3.2国内码垛技术研究现状4 2码垛机总体方案设计5 2.1地毯自动码垛机设计要求5 2.2地毯码垛机总体设计5 3系统的机械结构设计11 3.1压实装置11 3.2换向装置11 3.3质检装置12 3.4翻转装置13 3.4.1方案选择13 3.4.2工作原理15 3.5码垛整理装置16 3.5.1方案选择16 3.5.2工作原理17 3.6地毯推出装置18 3.7整体装置18 4机械设计计算19 4.1设计基本参数19 4.2电机选型19 4.2.1电动机转速确定20 4.2.2电动机容量确定20 4.2.3电动机技术参数20 4.3装置尺寸设计20 4.4气缸选型21 4.4.1气动技术概述21 4.4.2气缸选型22 4.5传动零件的校核23 4.5.1轴的校核23 4.5.2键的校核26 5结论28 参考文献29 致谢31