果蔬三维切丁机切片部件的研究与设计
摘要:蔬菜,如萝卜、马铃薯、青菜等,含水分高且外形形状不规则,且质地有所不同,因而给其机械装夹,切丁作业带来不便。针对国内现有切丁机械切丁大小限制及其切丁形状的要求,在分析了国外切丁机械的基础上,结合其物料特性,设计了一种新型果蔬三维切丁机满足企业的需求。
课题来源于泰州市科技攻关项目(BE2008385),针对现有切丁机不能切大丁,切丁形状不规则这一难点进行分析。切丁机切丁过程分为切片、切丝和切丁三个步骤,大大提高了生产效率。切片机构采用带有挡板的旋转滚筒作为进料装置,依靠固定在滚筒外壁的定刀实现切片动作。利用离心力实现物料的夹紧,适用于各种形状和大小的物料。
关键词:切丁机、切片、物料特性、调整装置
Study a
nd Desig
n of the slici
ng compo
ne
nt i
n three Dime
nsio
n Fruit a
nd Vegetable Dicer Abstract:Vegetables such as carrots, potatoes etc. with high water a
nd irregular shape, a
nd texture are differe
nt, a
nd thus cause i
nco
nve
nie
nce to its mecha
nical clampi
ng a
nd dici
ng operati
ng. The thesis is directed towards to domestic existi
ng dici
ng machi
nery dice size limits a
nd shap requireme
nts, i
n the basis of a
nalyzi
ng the abroad dici
ng mache
nical device, i
ntegrati
ng its material- characteristic, has desig
ned a
new ki
nd of fruits a
nd vegetables three-dime
nsio
n dici
ng machi
nes to satisfy the dema
nds of e
nterprises. The thesis topic comes from Taizhou scie
ntific a
nd tech
nological project (BE2008385), directed towards a
nalysisi
ng the this difficult that existi
ng machi
nes ca
n
not cut large dices,irregularly shaped.The process of dici
ng will be divided i
nto three steps:slices,strip cuts a
nd dices which greatly raised the productio
n efficie
ncy. Slici
ng Orga
nizatio
ns has adopted a rotary drum with a baffle as a feed device, relyi
ng o
n the fixed k
nife o
n outer cyli
nder realize the slici
ng actio
n. The use of ce
ntrifugal force to achieve the clampi
ng materials,is applicable to a variety of shapes a
nd sizes of materials. Key words:dici
ng machi
ne,slici
ng, material- characteristic, adjustme
nt device 目录 第一章绪论…………………………………………………………………………………5 1.1引言……………………………………………………………………………………5 1.2国内外科技创新发展概况……………………………………………………………5 1.3国内外现状及其存在问题……………………………………………………………6 1.3.1产品现状……………………………………………………………………………6 1.3.2存在的主要问题……………………………………………………………………7 1.3.3切丁机的应用前景…………………………………………………………………8 1.4主要研究内容…………………………………………………………………………9 第二章果蔬切丁机切片系统研究……………………………………………………10 2.1切片机构方案设计……………………………………………………………………10 2.2切片机构方案优循…………………………………………………………………12 2.3切片厚度调整装置方案设计及优循………………………………………………13 2.4果蔬切丁机切片系统设计……………………………………………………………17 2.4.1切片机构的组成及其工作原理……………………………………………………17 2.4.2切片机构的尺寸计算………………………………………………………………18 2.4.3物料切削受力分析及参数计算……………………………………………………19 第三章切片系统的结构设计……………………………………………………………23 3.1零件的实体建模……………………………………………………………………23 3.2工程图的绘制………………………………………………………………………27 第四章总结………………………………………………………………………………28 4.1完成的工作…………………………………………………………………………28 4.2今后的工作…………………………………………………………………………28 致谢……………………………………………………………………………………………29 参考文献………………………………………………………………………………………30
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nd Desig
n of the slici
ng compo
ne
nt i
n three Dime
nsio
n Fruit a
nd Vegetable Dicer Abstract:Vegetables such as carrots, potatoes etc. with high water a
nd irregular shape, a
nd texture are differe
nt, a
nd thus cause i
nco
nve
nie
nce to its mecha
nical clampi
ng a
nd dici
ng operati
ng. The thesis is directed towards to domestic existi
ng dici
ng machi
nery dice size limits a
nd shap requireme
nts, i
n the basis of a
nalyzi
ng the abroad dici
ng mache
nical device, i
ntegrati
ng its material- characteristic, has desig
ned a
new ki
nd of fruits a
nd vegetables three-dime
nsio
n dici
ng machi
nes to satisfy the dema
nds of e
nterprises. The thesis topic comes from Taizhou scie
ntific a
nd tech
nological project (BE2008385), directed towards a
nalysisi
ng the this difficult that existi
ng machi
nes ca
n
not cut large dices,irregularly shaped.The process of dici
ng will be divided i
nto three steps:slices,strip cuts a
nd dices which greatly raised the productio
n efficie
ncy. Slici
ng Orga
nizatio
ns has adopted a rotary drum with a baffle as a feed device, relyi
ng o
n the fixed k
nife o
n outer cyli
nder realize the slici
ng actio
n. The use of ce
ntrifugal force to achieve the clampi
ng materials,is applicable to a variety of shapes a
nd sizes of materials. Key words:dici
ng machi
ne,slici
ng, material- characteristic, adjustme
nt device 目录 第一章绪论…………………………………………………………………………………5 1.1引言……………………………………………………………………………………5 1.2国内外科技创新发展概况……………………………………………………………5 1.3国内外现状及其存在问题……………………………………………………………6 1.3.1产品现状……………………………………………………………………………6 1.3.2存在的主要问题……………………………………………………………………7 1.3.3切丁机的应用前景…………………………………………………………………8 1.4主要研究内容…………………………………………………………………………9 第二章果蔬切丁机切片系统研究……………………………………………………10 2.1切片机构方案设计……………………………………………………………………10 2.2切片机构方案优循…………………………………………………………………12 2.3切片厚度调整装置方案设计及优循………………………………………………13 2.4果蔬切丁机切片系统设计……………………………………………………………17 2.4.1切片机构的组成及其工作原理……………………………………………………17 2.4.2切片机构的尺寸计算………………………………………………………………18 2.4.3物料切削受力分析及参数计算……………………………………………………19 第三章切片系统的结构设计……………………………………………………………23 3.1零件的实体建模……………………………………………………………………23 3.2工程图的绘制………………………………………………………………………27 第四章总结………………………………………………………………………………28 4.1完成的工作…………………………………………………………………………28 4.2今后的工作…………………………………………………………………………28 致谢……………………………………………………………………………………………29 参考文献………………………………………………………………………………………30
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