电梯平衡补偿链盘绕机器人设计-Y方向运动系统设计
摘要:中国电梯协会统计,在电梯的生产、拥有量和数量增长方面,中国处于世界领先的位置,并且中国也是全球数量数一数二的电梯市场和电梯制造基地。在对电梯的需求不断增加的同时,有关电梯平衡补偿链方面,其需求也在日益增长。但是目前,生产电梯平衡补偿链的方式,国内外还依旧停留在人工盘绕的方式上。这种老旧的生产模式效率低下,工作强度大,工作环境恶劣,精度不高。本设计课题所设计的电梯平衡补偿链盘绕机器人,能够实现极高精度的全自动盘绕生产,不仅摆脱了人工校准,更提高了成产质量。本文主要针对盘绕机器人Y方向小车系统。Y方向小车系统可以配合X方向小车系统对电梯平衡补偿链在水平面内完成特定轨迹的盘绕。在进行各部件的计算后,选择各类部件,然后在CAD上绘制二维图,在solidworks上绘制三维图,最后再将各部件进行装配得到装配图。
关键词:电梯平衡补偿链;盘绕机器人;全自动盘绕;Y方向小车系统。
Desig
n of a
n elevator bala
nci
ng compe
nsatio
n chai
n coili
ng robot-Y directio
nal motio
n system desig
n Abstract:Chi
na Elevator Associatio
n statistics, Chi
na is i
n theworld's leadi
ng positio
n i
n the productio
n, ow
nership a
nd growth of the elevator, a
nd Chi
na is theworld's o
ne of the
number o
ne elevator market a
nd elevator ma
nufacturi
ng base. With the i
ncreasi
ng dema
nd for elevators, the dema
nd for elevator bala
nce compe
nsatio
n chai
n is also i
ncreasi
ng. But at prese
nt, i
n the productio
n of elevator bala
nce compe
nsatio
n chai
n, domestic a
nd i
nter
natio
nal still remai
n i
n theway of artificialwi
ndi
ng. This ki
nd of old productio
n mode is i
nefficie
nt,worki
ng i
nte
nsity is large, theworki
ng e
nviro
nme
nt is bad, a
nd the accuracy is
not high. The elevator bala
nce compe
nsatio
n chai
n coili
ng robot desig
ned by this graduatio
n project ca
n achieve high precisio
n a
nd full automaticwi
ndi
ng productio
n,
not o
nly free from ma
nual calibratio
n, but also improve the productio
n quality. This paper mai
nly aims at the Y directio
n trolley system of coili
ng robot, selects all ki
nds ofworkpiece through the result of calculatio
n, a
nd uses SolidWorks a
nd CAD to make three-dime
nsio
nal drawi
ng a
nd two-dime
nsio
nal drawi
ng, a
nd fi
nally assemble each compo
ne
nt to get assembly drawi
ng. Keywords:Elevator bala
nce compe
nsatio
n chai
n;Coili
ng machi
ne;Fully automatic coili
ng;Y directio
n trolley system. 目录 摘要I Abstract II 目录III 第一章绪论1 1.1本设计的研究背景1 1.2国内生产发展现状3 1.2.1国内生产发展状况3 1.2.2国外生产发展状况4 1.3国内外生产存在问题5 1.4国内生产研究和发展前景6 第二章整体设计方案7 2.1课题设计任务说明书7 2.2系统工作原理7 2.3整体方案概述8 第三章Y小车系统齿轮传动系统的设计计算9 3.1齿轮的选型计算9 3.2齿条的计算与确定14 3.3齿条抵块的设计15 3.3.1齿条安装形式的确定15 3.3.2齿条安装的注意事项16 3.3.3齿条抵块的确定17 第四章Y小车系统电机装配设计18 4.1电机装配-电机座与车架连接板18 4.2电机装配-电机与小车连接板19 4.3电机装配-电机支架与连接板之间的转动连接件20 4.4电机装配-电机固定支架20 4.5 Y电机支座-调节螺钉21 4.6 Y电机支座-销23 4.7 Y电机支座-调节座24 4.8 Y电机支座-电机支座与车架连接板的连接座24 4.9 Y电机支座-调节螺钉-销25 4.10 Y齿轮25 4.11电机装配图26 4.12总体装配图27 第五章电动机和减速机的选用和校核29 6.1电动机的选用29 6.1.1步进电机与伺服电机的确定29 6.1.2交流伺服电机的选型计算29 6.2减速机的选用31 6.2.1伺服电机搭配减速机的原因31 6.2.2减速机的选型计算31 第六章小结33 参考文献34 致谢35
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n of a
n elevator bala
nci
ng compe
nsatio
n chai
n coili
ng robot-Y directio
nal motio
n system desig
n Abstract:Chi
na Elevator Associatio
n statistics, Chi
na is i
n theworld's leadi
ng positio
n i
n the productio
n, ow
nership a
nd growth of the elevator, a
nd Chi
na is theworld's o
ne of the
number o
ne elevator market a
nd elevator ma
nufacturi
ng base. With the i
ncreasi
ng dema
nd for elevators, the dema
nd for elevator bala
nce compe
nsatio
n chai
n is also i
ncreasi
ng. But at prese
nt, i
n the productio
n of elevator bala
nce compe
nsatio
n chai
n, domestic a
nd i
nter
natio
nal still remai
n i
n theway of artificialwi
ndi
ng. This ki
nd of old productio
n mode is i
nefficie
nt,worki
ng i
nte
nsity is large, theworki
ng e
nviro
nme
nt is bad, a
nd the accuracy is
not high. The elevator bala
nce compe
nsatio
n chai
n coili
ng robot desig
ned by this graduatio
n project ca
n achieve high precisio
n a
nd full automaticwi
ndi
ng productio
n,
not o
nly free from ma
nual calibratio
n, but also improve the productio
n quality. This paper mai
nly aims at the Y directio
n trolley system of coili
ng robot, selects all ki
nds ofworkpiece through the result of calculatio
n, a
nd uses SolidWorks a
nd CAD to make three-dime
nsio
nal drawi
ng a
nd two-dime
nsio
nal drawi
ng, a
nd fi
nally assemble each compo
ne
nt to get assembly drawi
ng. Keywords:Elevator bala
nce compe
nsatio
n chai
n;Coili
ng machi
ne;Fully automatic coili
ng;Y directio
n trolley system. 目录 摘要I Abstract II 目录III 第一章绪论1 1.1本设计的研究背景1 1.2国内生产发展现状3 1.2.1国内生产发展状况3 1.2.2国外生产发展状况4 1.3国内外生产存在问题5 1.4国内生产研究和发展前景6 第二章整体设计方案7 2.1课题设计任务说明书7 2.2系统工作原理7 2.3整体方案概述8 第三章Y小车系统齿轮传动系统的设计计算9 3.1齿轮的选型计算9 3.2齿条的计算与确定14 3.3齿条抵块的设计15 3.3.1齿条安装形式的确定15 3.3.2齿条安装的注意事项16 3.3.3齿条抵块的确定17 第四章Y小车系统电机装配设计18 4.1电机装配-电机座与车架连接板18 4.2电机装配-电机与小车连接板19 4.3电机装配-电机支架与连接板之间的转动连接件20 4.4电机装配-电机固定支架20 4.5 Y电机支座-调节螺钉21 4.6 Y电机支座-销23 4.7 Y电机支座-调节座24 4.8 Y电机支座-电机支座与车架连接板的连接座24 4.9 Y电机支座-调节螺钉-销25 4.10 Y齿轮25 4.11电机装配图26 4.12总体装配图27 第五章电动机和减速机的选用和校核29 6.1电动机的选用29 6.1.1步进电机与伺服电机的确定29 6.1.2交流伺服电机的选型计算29 6.2减速机的选用31 6.2.1伺服电机搭配减速机的原因31 6.2.2减速机的选型计算31 第六章小结33 参考文献34 致谢35
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