电梯平衡补偿链盘绕机器人设计-支撑轮及托辊系统设计
摘要:电梯平衡补偿链是一种用来平衡电梯桥箱与钢丝绳侧重量的重要物件。本机器人主要用来将包裹了PVC、还处于温热柔软状态的补偿链,按照跑道形轨迹进行堆叠,便于冷却定型。要实现这一目的,需要很多部分的装置进行协调配合。
由于补偿链自重较重,本课题支撑轮及托辊系统设计,主要是配合拖拽系统,保证导入盘绕机器人的补偿链始终与摩擦轮入口一致,并能托住摩擦轮前面的补偿链,以防其因自重下坠。
支撑轮及托辊系统包括支撑轮系统、导向系统、托辊系统几个部分。主要对其进行结构设计及关键零部件的选型计算。
关键词:电梯、补偿链、托辊、支撑轮;
Abstract: The elevator bala
nce compe
nsatio
n chai
n is a
n importa
nt item used to bala
nce theweight of the elevator bridge box a
nd thewire rope side. The robot is mai
nly used towrap the PVC, is still i
n the soft a
nd soft state of the compe
nsatio
n chai
n, accordi
ng to the track-shaped track for stacki
ng, easy to cool a
nd shape. To achieve this goal, ma
ny parts of the device
need to be coordi
nated. Due to the heavyweight of the compe
nsatio
n chai
n, this subject supports the desig
n of thewheel a
nd the idler system, mai
nlywith the drag system, e
nsuri
ng that the compe
nsatio
n chai
n i
ntroduced i
nto the coili
ng robot is always co
nsiste
ntwith the frictio
nwheel i
nlet, a
nd ca
n support the compe
nsatio
n chai
n i
n fro
nt of the frictio
nwheel to Preve
nt it from falli
ng due to its ow
nweight. The supportwheel a
nd the roller system i
nclude several parts of the supportwheel system, the guide system a
nd the idler system. Mai
nly for its structural desig
n a
nd key compo
ne
nt selectio
n calculatio
ns. Keywords: Elevator, compe
nsatio
n chai
n, idler, supportwheel; 目录 摘要I 目次II 绪论1 1.1电梯平衡补偿链简介1 1.2课题背景及意义1 1.3国内外生产研究现状3 1.4本设计的主要工作4 2本机器人的方案原理介绍5 2.1本机器人的总体方案5 2.2本课题完成的设计方案介绍6 2.2.1课题总体方案介绍6 2.2.2支撑导向系统7 2.2.3托辊系统8 3课题装置零部件设计10 3.1支撑轮系统11 3.1.1支撑轮支架12 3.1.2支撑轮与万向节连接板12 3.1.3支撑轮中心轴13 3.1.4支撑轮轴承端盖14 3.1.5支撑轮14 3.2导向系统。 14 3.2.1导向套杯15 3.2.2旋转关节固定轴16 3.2.3旋转关节轴承上端盖17 3.2.4旋转关节轴承下端盖18 3.2.5旋转关节轴承固定板19 3.2.6轴承内圈固定套筒19 3.2.7万向节与导轨连接板底板19 3.2.8导向限位板20 3.2.9支撑轮与导轨连接盖板21 3.3托辊系统22 3.3.1托辊轴承座滑块连接板23 3.3.2托辊滚筒24 3.3.3托辊连接轴25 3.3.4托辊防撞块25 3.3.5托辊轴承盖板26 3.3.6托辊轴承垫圈26 3.3.7托辊连接杆27 3.3.8托辊斜撑固定座27 3.3.9基座与杆连接板28 3.3.10滑块29 3.3.11托辊横梁29 3.3.12托辊架支撑座30 3.3.13托辊轴承支座31 4相关零部件的选型与计算32 4.1支撑轮及托辊系统零部件选型32 4.1.1牛筋杆的选用32 4.1.2直线路轨的选用32 4.1.3鱼眼轴承33 4.2支撑轮中心轴计算与校核33 4.2.1确定轴转速33 4.2.2确定轴的最小直径33 4.2.3中心轴最小直径估算34 4.2.4轴的校核34 4.3轴承的选择与校核36 4.3.1初选轴承型号36 4.3.2轴承寿命校核36 4.4键的选择37 4.4.1键的类型选择37 4.4.2键的校核37 设计小结38 参考文献39 致谢40
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nce compe
nsatio
n chai
n is a
n importa
nt item used to bala
nce theweight of the elevator bridge box a
nd thewire rope side. The robot is mai
nly used towrap the PVC, is still i
n the soft a
nd soft state of the compe
nsatio
n chai
n, accordi
ng to the track-shaped track for stacki
ng, easy to cool a
nd shape. To achieve this goal, ma
ny parts of the device
need to be coordi
nated. Due to the heavyweight of the compe
nsatio
n chai
n, this subject supports the desig
n of thewheel a
nd the idler system, mai
nlywith the drag system, e
nsuri
ng that the compe
nsatio
n chai
n i
ntroduced i
nto the coili
ng robot is always co
nsiste
ntwith the frictio
nwheel i
nlet, a
nd ca
n support the compe
nsatio
n chai
n i
n fro
nt of the frictio
nwheel to Preve
nt it from falli
ng due to its ow
nweight. The supportwheel a
nd the roller system i
nclude several parts of the supportwheel system, the guide system a
nd the idler system. Mai
nly for its structural desig
n a
nd key compo
ne
nt selectio
n calculatio
ns. Keywords: Elevator, compe
nsatio
n chai
n, idler, supportwheel; 目录 摘要I 目次II 绪论1 1.1电梯平衡补偿链简介1 1.2课题背景及意义1 1.3国内外生产研究现状3 1.4本设计的主要工作4 2本机器人的方案原理介绍5 2.1本机器人的总体方案5 2.2本课题完成的设计方案介绍6 2.2.1课题总体方案介绍6 2.2.2支撑导向系统7 2.2.3托辊系统8 3课题装置零部件设计10 3.1支撑轮系统11 3.1.1支撑轮支架12 3.1.2支撑轮与万向节连接板12 3.1.3支撑轮中心轴13 3.1.4支撑轮轴承端盖14 3.1.5支撑轮14 3.2导向系统。 14 3.2.1导向套杯15 3.2.2旋转关节固定轴16 3.2.3旋转关节轴承上端盖17 3.2.4旋转关节轴承下端盖18 3.2.5旋转关节轴承固定板19 3.2.6轴承内圈固定套筒19 3.2.7万向节与导轨连接板底板19 3.2.8导向限位板20 3.2.9支撑轮与导轨连接盖板21 3.3托辊系统22 3.3.1托辊轴承座滑块连接板23 3.3.2托辊滚筒24 3.3.3托辊连接轴25 3.3.4托辊防撞块25 3.3.5托辊轴承盖板26 3.3.6托辊轴承垫圈26 3.3.7托辊连接杆27 3.3.8托辊斜撑固定座27 3.3.9基座与杆连接板28 3.3.10滑块29 3.3.11托辊横梁29 3.3.12托辊架支撑座30 3.3.13托辊轴承支座31 4相关零部件的选型与计算32 4.1支撑轮及托辊系统零部件选型32 4.1.1牛筋杆的选用32 4.1.2直线路轨的选用32 4.1.3鱼眼轴承33 4.2支撑轮中心轴计算与校核33 4.2.1确定轴转速33 4.2.2确定轴的最小直径33 4.2.3中心轴最小直径估算34 4.2.4轴的校核34 4.3轴承的选择与校核36 4.3.1初选轴承型号36 4.3.2轴承寿命校核36 4.4键的选择37 4.4.1键的类型选择37 4.4.2键的校核37 设计小结38 参考文献39 致谢40
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